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Product specification: IRB 120

Product specification: IRB 120
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Product specification: IRB 120

Product catalog summary
Overview
The document outlines the specifications for the IRB 120, a 6-axis industrial robot by ABB Robotics, designed for flexible automation in manufacturing. It covers structure, standards, installation, load diagrams, and available options.
Description
Structure: The IRB 120 is a compact robot with a 3 kg payload, suitable for clean room environments. It features an open structure for flexible use and extensive communication capabilities, equipped with the IRC5 controller and RobotWare software.
Standards: Complies with ISO 10218-1:2011 for industrial safety, ISO 9283 for performance criteria, and IEC 60204-1 for electrical equipment safety.
Installation: Designed for normal industrial environments, it can be mounted on the floor, inverted, or on walls, supporting a maximum payload of 3 kg.
Specifications
Manipulator: The IRB 120-3/0.6 model has a reach of 0.58 meters and a weight of 25 kg, operating with a sound pressure level below 70 dB.
Standards and Options: Offers options like food-grade lubrication and clean room compatibility, adhering to various safety and performance standards.
Additional Information
Includes references to related product specifications and manuals, outlining revision history and updates.
Operating Requirements
Protection Standard: Adheres to IEC529 with an IP30 protection standard.
Explosive Environments: Not suitable for explosive environments.
Ambient Temperature: Operates between +5°C to +45°C, with a special option for food-grade lubrication between +5°C to +35°C.
Relative Humidity: Maximum 95% at constant temperature.
Mounting the Manipulator
Maximum Load: Varies based on mounting position with specific force and torque limits.
Fastening Holes: Specifications for attachment bolts and washers are provided.
Load Diagram
Correct load data is crucial to avoid overloading and potential damage, with detailed diagrams provided for different configurations.
Mounting of Equipment
Extra loads can be mounted on the upper arm and frame, with specific load areas and limits defined.
Calibration
Various methods are outlined, including Axis Calibration and Fine Calibration, with instructions provided on the FlexPendant.
Maintenance and Troubleshooting
The robot requires minimal maintenance, with maintenance-free AC motors and grease-lubricated gearboxes.
Robot Motion
Working Range: Detailed working range and motion types for each axis are specified.
Performance: Performance metrics according to ISO 9283 are provided, including pose repeatability and accuracy.
Performance and Safety
Evaluated according to ISO 9283 standards, featuring a velocity of 420 °/s for Axis 6 and 250 °/s for Axes 1 to 3. Stopping distances and times comply with EN ISO 10218-1 Annex B.
Customer Connections
Integrates cables and connectors on the upper arm and base, supporting a power/signal connection of 49 V, 500 mA.
Variants and Options
Includes high-speed IRB 120T and supports multiple mounting positions. Color options include ABB Orange, White, and Graphite White.
Clean Room and Protection
Designed to minimize particle emission, classified under ISO 14644-1 and ISO 14644-8, with standard protection IP30.
Warranty
Standard warranty is 12 months from delivery or 18 months from shipment, with options to extend up to 30 months.
Floor Cables and Accessories
Cable lengths range from 3 m to 30 m. Accessories include basic software and robot peripherals.
Contact Information
ABB provides contact details for its offices in Sweden, Norway, China, and the USA for further assistance.
See more

Catalog excerpts

Product specification: IRB 120-2

Trace back information: Workspace 23A version a7 Checked in 2023-03-09 Skribenta version 5.5.019

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Product specification: IRB 120-3

Product specification IRB 120 IRC5 Document ID: 3HAC035960-001 Revision: W © Copyright 2010-2023 ABB. All rights reserved. Specifications subject to change without notice.

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Product specification: IRB 120-4

The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced...

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Product specification: IRB 120-5

Specification of variants and options 3HAC035960-001 Revision: W © Copyright 2010-2023 ABB. All rights reserved.

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Product specification: IRB 120-6

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Product specification: IRB 120-7

Overview of this specification Overview of this specification About this product specification It describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensional prints The fulfilment of standards, safety and operating requirements The load diagrams, mounting of extra equipment, the motion and the robot reach The specification of variants and options available Usage Product specifications are used to find data and performance about the product, for example to decide which product to buy. How to handle the product is described in the...

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Product specification: IRB 120-8

Overview of this specification Continued Table for ambient temperature is adjusted Clean Room option added Machinery directive updated New robot variant added General corrections Added data for extended range of movement of axis 6. Changed the illustration that shows the mounting surface of the tool flange. Minor corrections and updates Minor corrections and updates Text for ISO test adjusted Robot stopping distances and times for category 0 and category 1 stops are moved to a separate document, Product specification - Robot stopping distances according to ISO 10218-1. The list of applicable...

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Product specification: IRB 120-9

Overview of this specification Continued Published in release 21B. The following updates are done in this revision: • Modified the air hose diameter description. • Text regarding fastener quality is updated. • Removed Axis resolution. Published in release 23A. The following updates are done in this revision: • Add RAL code in manipulator color. • Minor changes. 3HAC035960-001 Revision: W © Copyright 2010-2023 ABB. All rights r

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Product specification: IRB 120-10

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Product specification: IRB 120-11

1 Description 1.1.1 Introduction to structure 1 Description 1.1 Structure 1.1.1 Introduction to structure General The IRB 120 is one of ABB Robotics latest generation of 6-axis industrial robot, with a payload of 3 kg, designed specifically for manufacturing industries that use flexible robot-based automation, e.g. 3C industry. The robot has an open structure that is especially adapted for flexible use, and can communicate extensively with external systems. Clean room robots Particle emission from the robot fulfill Clean room class 5 standard according to DIN EN ISO 14644-1. Clean room robots...

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Product specification: IRB 120-12

1 Description 1.1.1 Introduction to structure Continued Operating system The robot is equipped with the IRC5 Compact or IRC5 (Single cabinet) controller and robot control software, RobotWare. RobotWare supports every aspect of the robot system, such as motion control, development and execution of application programs, communication etc. See Product specification - Controller IRC5 with FlexPendant and Product specification - Controller software IRC5. Safety Safety standards valid for complete robot, manipulator and controller. Additional functionality For additional functionality, the robot can...

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Product specification: IRB 120-13

1.1.2 The robot General The IRB 120-3/0.6 is available in two versions and both can be mounted on floor, inverted or on wall in any angle (tilted around X or Y axis). Robot type Manipulator weight Other technical data Note Airborne noise level The sound pressure level outside < 70 dB (A) Leq (acc. to the working space Machinery directive 2006/42/EG) Power consumption Path E1-E2-E3-E4 in the ISO Cube, maximum load. Type of movement Robot in 0 degree position Brakes engaged Brakes disengaged Continues on next page Product specification - IRB 120 3HAC035960-001 Revision: W © Copyright 2010-2023...

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Product specification: IRB 120-14

1 Description 1.1.2 The robot Continued Minimum turning radius axis 1 R=121 mm Minimum turning radius axis 3 R=147 mm Minimum turning radius axis 4 R=70 mm Product specification - IRB 120 3HAC035960-001 Revision: W © Copyright 2010-2023 ABB. All rights reserved.

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Product specification: IRB 120-15

1 Description 1.2.1 Applicable standards 1.2 Standards 1.2.1 Applicable standards Note The listed standards are valid at the time of the release of this document. Phased out or replaced standards are removed from the list when needed. General The product is designed in accordance with ISO 10218-1:2011, Robots for industrial environments - Safety requirements -Part 1 Robots, and applicable parts in the normative references, as referred to from ISO 10218-1:2011. In case of deviations from ISO 10218-1:2011, these are listed in the declaration of incorporation which is part of the product delivery....

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Product specification: IRB 120-16

1.3 Installation General IRB 120 is adapted for normal industrial environment. An end effector, weighing a maximum of 3 kg, including payload, can be mounted on the robot’s mounting flange (axis 6). Other equipment, weighing a maximum of 0.3 kg, can be mounted on the upper arm. For more information about mounting of extra equipment, see Figure on next page. Continues on next page 16 Product specification - IRB 120 3HAC035960-001 Revision: W © Copyright 2010-2023 ABB. All rights reserved.

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Product specification: IRB 120-17

1 Description 1.3.1 Operating requirements 1.3.1 Operating requirements Protection standard Protection standard Explosive environments The robot must not be located or operated in an explosive environment. Working range limitations It is not possible to select EPS together with IRC5 Compact. No mechanical limitation. Ambient temperature Description Protection class Manipulator during opera- Standard tion Manipulator with food grade lubrication during operation Product specification - Controller IRC5 with FlexPendant Complete robot during Standard transportation and storage For short periods (not...

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