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ABB Robotics
Product specification: IRB 1200

Product specification: IRB 1200

Product catalog summary

Overview: This document provides detailed specifications for the ABB IRB 1200 series industrial robots, focusing on their structure, standards compliance, installation, load capacity, and maintenance requirements. It is intended for product managers, sales, marketing, and customer service personnel.

Description:

Structure: The IRB 1200 is a 6-axis robot with a payload capacity of 5 to 7 kg, designed for flexible automation in manufacturing. It features an open structure for communication with external systems.
Clean Room Compliance: Meets Clean Room Class 3 standards, minimizing particle emission with a four-layer polyurethane paint for easy maintenance.
Food Grade Lubrication: Available as an option, providing Clean Room and IP67 protection.
Hygienic Option: Includes special sealings and coatings, with IP67 and IP69k protection on axis 6 flange.
Foundry Plus 2 Protection: Designed for harsh environments, offering improved sealing, corrosion protection, and IP67 compliance.
Operating System: Equipped with IRC5 Compact or Single cabinet controller and RobotWare software for motion control and application support.
Safety and Additional Functionality: Complies with safety standards and supports optional software for enhanced functionality like gluing, welding, and network communication.

Standards: The robot adheres to various applicable standards, ensuring safety and performance in different operational environments.

Installation: Guidelines include operating requirements, mounting instructions, and customer connections.

Load Diagram: Details on maximum load, moment of inertia, and TCP acceleration, crucial for understanding the robot's operational limits.

Maintenance and Troubleshooting: Includes calibration methods, maintenance schedules, and troubleshooting tips to ensure optimal performance and longevity.

Robot Motion: Describes the working range, motion types, velocity, and stopping distances, aligning with ISO 9283 standards.

Variants and Options: Lists available manipulator variants and additional accessories to customize the robot for specific applications.

Specifications:

Reach and Handling Capacity: IRB 1200-5/0.9 has a reach of 0.9 m and a handling capacity of 5 kg, while IRB 1200-7/0.7 has a reach of 0.7 m and a handling capacity of 7 kg.
Weight: The IRB 1200-5/0.9 weighs 54 kg, and the IRB 1200-7/0.7 weighs 52 kg, excluding tools and equipment.
Noise Level: The airborne noise level is less than 70 dB (A).
Power Consumption: Varies with movement type, with maximum consumption at 0.45 kW for IRB 1200-5/0.9 and 0.39 kW for IRB 1200-7/0.7.

Standards: Designed in accordance with ISO 10218-1:2011 and other relevant standards such as ISO 9283:1998, ISO 12100, and IEC 60204-1. Region-specific standards include ANSI/RIA R15.06 and CAN/CSA Z 434-03.

Installation and Operating Requirements:

Protection Classes: Available in various protection types, including IP40, IP67, and Clean Room.
Operating Environment: Suitable for normal industrial environments with specific temperature and humidity requirements.
Mounting: Can be mounted in various orientations with specific load and torque limits for each configuration.

Load Diagrams: Includes load diagrams for both robot models, indicating maximum permissible loads and moments of inertia for different axes and configurations.

Warnings: Incorrect load data can lead to robot damage. Emphasizes the importance of using correct load parameters and provides tools like RobotWare's LoadIdentify for accurate load determination.

Product Specification - IRB 1200:

Maximum Load and Moment of Inertia for Axis 5: Outlines maximum torque and load specifications for the IRB 1200 robot variants.
Fitting of Equipment: Extra loads can be mounted on the upper arm within specified load areas.
Calibration: Methods include Axis Calibration, Absolute Accuracy, and Wrist Optimization.
Maintenance and Troubleshooting: Minimal maintenance required, utilizing maintenance-free AC motors and grease-lubricated gearboxes.
Robot Motion: Details the working range and type of motion for each axis.

Product Specification Overview - IRB 1200:

Working Range and Motion: Detailed with positions at the wrist center and angles of axes 2 and 3.
Performance According to ISO 9283: Evaluated under ISO 9283 standards, focusing on pose repeatability, accuracy, and stabilization time.
Velocity: Axis velocities specified for both three-phase and single-phase power supplies.
Stopping Distances and Times: Compliant with EN ISO 10218-1 standards.
Customer Connections: Integrates customer connection cables with connectors on the tubular housing and base.

Specification of Variants and Options:

Manipulator: Variants include different reach and handling capacities, with options for color and protection levels.

Accessories:

Introduction to Accessories: A range of tools and equipment is available, including software options for robot and PC integration.

Index: Concludes with an index covering key topics such as calibration, safety standards, and protection types.

Catalog excerpts

Trace back information: Workspace 22C version a8 Checked in 2022-09-21 Skribenta version 5.5.019

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The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced...

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Overview of this specification Overview of this specification About this product specification This product specification describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensional prints The fulfilment of standards, safety, and operating equipment The load diagrams, mounting or extra equipment, the motion, and the robot reach The specification of available variants and options The specification covers the manipulator using the IRC5 controller. Usage Product specifications are used to find data and performance about the product,...

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Overview of this specification Continued Published in release R16.2. The following updates are done in this revision: • Recommendation of fitting a fuse protector for customer protection added. See Customer connections on page 57. • Foundry Plus option added. • Type A robot information added due to new standard calibration method (Axis Calibration). Published in release R17.1. The following updates are done in this revision: • Added the standard IEC 61340-5-1:2010, see Applicable standards on page 20. • A warning label about CP/CS connection provided on the tubular housing. See Customer connections...

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Overview of this specification Continued Published in release 22C. The following updates are done in this revision: • Add RAL code in manipulator color. • Updated the option description for [287-1] Clean Room. 3HAC046982-001 Revision: S © Copyright 2014-2022 ABB. All rights reserve

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1 Description 1.1.1 Introduction to structure 1 Description 1.1 Structure 1.1.1 Introduction to structure General The IRB 1200 is one of ABB Robotics latest generation of 6-axis industrial robot, with a payload of 5 to 7 kg, designed specifically for manufacturing industries that use flexible robot-based automation, e.g. 3C industry. The robot has an open structure that is especially adapted for flexible use, and can communicate extensively with external systems. Clean room robots Particle emission from the robot fulfill Clean room class 3 standard according to DIN EN ISO 14644-1. Clean room...

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1 Description 1.1.1 Introduction to structure Continued Food grade lubrication The robot has food grade lubrication (NSF H1) as an option (777-1). The protection type for robots with food grade lubrication is Clean Room and IP67. Hygienic The robot has Hygienic as an option. Robots with the option Hygienic are equipped with special sealings and coatings, and a special axes 6 stainless steel body and tool flange. The protection type for robot with hygienic is Food grade lubrication, IP67, IP69k (max.30bar) on axis 6 flange. IP67/66 protection The robot has IP67 as an option. The option will add...

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1 Description 1.1.1 Introduction to structure Continued The Foundry Plus 2 robot can be cleaned with appropriate washing equipment according to the robot product manual. Appropriate cleaning and maintenance is required to maintain the protection, for example can rust preventive be washed off with wrong cleaning method. Available robot versions The option Foundry Plus 2 might not be available for all robot versions. See Specification of variants and options on page 61 for robot versions and other options not selectable together with Foundry Plus 2. Operating system The robot is equipped with the...

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1.1.2 The robot General The IRB 1200 is available in two versions and both can be mounted on floor, inverted or on wall in any angle (around X-axis or Y-axis). Robot type Weight, robot The table shows the weight of the robot. Robot model Note The weight does not include tools and other equipment fitted on the robot. Other technical data Data Airborne noise level The sound pressure level outside < 70 dB (A) Leq (acc. to the working space Machinery directive 2006/42/EG) Power consumption Type of movement Robot in 0 degree position Brakes engaged Brakes disengaged Continues on next page Product...

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1 Description 1.1.2 The robot Continued Dimensions IRB 1200-7/0.7 For robots in protection type IP67, Foundry Plus, Clean Room and food grade lubrication robots 530 351 Minimum turning radius axis 4 R=79 mm Minimum turning radius axis 3 R=139 mm Minimum turning radius axis 1 R=138 mm Valid for option Robot cabling routing, 966-1 From below Continues on next page 16 Product specification - IRB 1200 3HAC046982-001 Revision: S © Copyright 2014-2022 ABB. All rights reserved.

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1 Description 1.1.2 The robot Continued For robots in protection type Hygienic 539 Minimum turning radius axis 4 R=79 mm Minimum turning radius axis 3 R=139 mm Minimum turning radius axis 1 R=138 mm Valid for option Robot cabling routing, 966-1 From below Continues on next page Product specification - IRB 1200 3HAC046982-001 Revision: S © Copyright 2014-2022 ABB. All rights reserved.

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