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Product specification IRB 1520 Document ID: 3HAC043437-001 Revision: K © Copyright 2012-2023 ABB. All rights reserved. Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced...

Specification of variants and options 3HAC043437-001 Revision: K © Copyright 2012-2023 ABB. All rights reserved.

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Overview of this specification Overview of this specification About this product specification It describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensional prints The fulfilment of standards, safety and operating requirements The load diagrams, mounting of extra equipment, the motion and the robot reach The specification of variant and options available Usage Product specifications are used to find data and performance about the product, for example to decide which product to buy. How to handle the product is described in the...

Overview of this specification Continued Minor corrections/update Published in release R17.1. The following updates are done in this revision: • Restriction of load diagram added. Published in release R17.2. The following updates are done in this revision: • Updated list of applicable standards. Published in release R18.1. The following updates are done in this revision: • Minor changes. Published in release R18.2. The following updates are done in this revision: • Removed the phased out options: option Self cooled torch [878-2], option RPC S-400 [1029-15], option Process cabling [1029-17], and...

1 Description 1.1 Structure 1.1.1 Introduction Robot family ABB’s IRB 1520 robot is a dedicated arc welding robot available in one version. It has a compact process upper arm designed for integrated dressing packages for arc welding. The IRB 1520ID-4/1.5 is a part of the ArcPack Lean concept. Software product range We have added a range of software products - all falling under the umbrella designation of Active Safety - to protect not only personnel in the unlikely event of an accident, but also robot tools, peripheral equipment and the robot itself. Operating system The robot is equipped with...

1 Description 1.1.1 Introduction Continued Manipulator axes Product specification - IRB 1520 3HAC043437-001 Revision: K © Copyright 2012-2023 ABB. All rights reserved.

1 Description 1.1.2 Different robot versions 1.1.2 Different robot versions General The IRB 1520 is available in one version and can only be mounted on the floor or inverted (no tilting allowed around X-axis or Y-axis). See Robot motion on page 34 for limitations. Robot type Airborne noise level The sound pressure level outside < 70 dB (A) Leq (acc. to Mathe working space chinery directive 2006/42/EG) Manipulator weight Other technical data Note Power consumption at max load Type of movement ISO cube Max. velocity 0.75 kW Robot in calibration position Brakes engaged Brakes disengaged Continues...

1 Description 1.1.2 Different robot versions Continued Path E1-E2-E3-E4 in the ISO Cube, max.load. Continues on next page 12 Product specification - IRB 1520 3HAC043437-001 Revision: K © Copyright 2012-2023 ABB. All rights reserved.

1 Description 1.1.2 Different robot versions Continued Minimum turning radius R=307 mm 3HAC043437-001 Revision: K © Copyright 2012-2023 ABB. All rights reserved.

1 Description 1.2 Applicable standards Note The listed standards are valid at the time of the release of this document. Phased out or replaced standards are removed from the list when needed. General The product is designed in accordance with ISO 10218-1:2011, Robots for industrial environments - Safety requirements -Part 1 Robots, and applicable parts in the normative references, as referred to from ISO 10218-1:2011. In case of deviations from ISO 10218-1:2011, these are listed in the declaration of incorporation which is part of the product delivery. Normative standards as referred to from...

1 Description 1.2 Applicable standards Continued IEC 60529:1989 + A2:2013 Degrees of protection provided by enclosures (IP code) i ii Only valid for arc welding robots. Replaces IEC 61000-6-4 for arc welding robots. Only robots with protection Clean Room. 3HAC043437-001 Revision: K © Copyright 2012-2023 ABB. All rights reserved.

1.3 Installation 1.3.1 Introduction General IRB 1520ID-4/1.5 can only be mounted on the floor or inverted (no tilting allowed around X-axis or Y-axis). An end effector with max. weight of 4 kg including payload, can be mounted on the tool flange. See Robot load and diagrams on page 24. Extra equipment can be mounted on the upper arm. See Mounting of equipment on page 30. Extra loads Extra load, which is included in the load diagrams, can be mounted on the upper arm. See Robot load and diagrams on page 24. Working range Electronic Position Switches can be used on all axes for position indication...

1 Description 1.3.2 Operating requirements 1.3.2 Operating requirements Protection standards Robot version Explosive environments The robot must not be located or operated in an explosive environment. Ambient temperature Description Manipulator during opera- Standard tion See Product specification - Controller IRC5 with FlexPendant Complete robot (incl. controller) during transportation and storage For short periods (not ex- Standard ceeding 24 hours) i At low environmental temperature < 10 o C is, as with any other machine, a warm-up phase recommended to be run with the robot. Otherwise there...