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Product specification: IRB 2400

Product specification: IRB 2400
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Product specification: IRB 2400

Product catalog summary
Overview: This document provides a comprehensive specification for the IRB 2400 series of industrial robots, focusing on their structure, standards compliance, installation, calibration, load capacities, and available options. It is intended for product managers, sales personnel, and customer service representatives to understand the robot's capabilities and configurations.
Description:
  • Structure: The IRB 2400 is a 6-axis robot designed for flexible automation in manufacturing, featuring an open structure for communication with external systems and controlled by the IRC5 controller with RobotWare software.
  • Safety: The robot complies with safety standards for complete systems, manipulators, and controllers.
  • Foundry Plus Option: This option is designed for harsh environments, offering enhanced sealing, corrosion protection, and IP67 compliance, suitable for die-casting and similar applications.
  • Versions: Two variants are available: IRB 2400/10 with a 10 kg capacity and IRB 2400/16 with a 16 kg capacity, each with specific mounting and handling capabilities.
Standards:
  • The IRB 2400 complies with ISO 10218-1:2011 for industrial robot safety and other related standards, ensuring global safety and performance criteria are met.
Installation and Calibration:
  • Details on installation requirements, operating conditions, and calibration methods are provided to ensure optimal performance and accuracy.
Load Diagrams and Motion:
  • Load diagrams specify maximum loads and moments of inertia, while motion specifications include stopping distances and times.
Variants and Options:
  • Various options for manipulators, positioners, and process equipment are available to customize the robot for specific applications.
Maintenance and Troubleshooting:
  • Guidelines for maintaining the robot and addressing common issues are included to ensure longevity and reliability.
Applicable Standards: The document lists several standards applicable to the IRB 2400, including ISO 13732-1:2006 for ergonomics, IEC 60974-1:2012 for arc welding equipment, and IEC 60529:1989 for protection standards. Notably, IEC 61000-6-4 is replaced by IEC 60974-10:2014 for arc welding robots.
Installation: The robot can be mounted on the floor or inverted, with specific weight limits for end effectors and additional equipment. Mechanical stops and limit switches can restrict the working range of certain axes.
Operating Requirements: The robot must not operate in explosive environments and has specific temperature and humidity operating ranges. Different protection standards apply depending on the robot version, such as IP54 for standard manipulators and IP67 for steam washable versions.
Calibration: Various calibration methods are outlined, including standard calibration, absolute accuracy calibration, and wrist optimization. Absolute accuracy calibration is crucial for precise positioning and is integrated into the controller algorithms.
Load Management: The document emphasizes the importance of defining correct load data to prevent overloading. Load diagrams are provided for different robot configurations, and tools like RobotLoad can verify specific load cases.
Maximum Load and Torque: Specifications for maximum load and moment of inertia for axis movements are detailed, along with permissible torque values for the robot's wrist.
Product Specification Overview - IRB 2400
Wrist Torque: The document specifies the maximum wrist torque for different robot types. For IRB 2400/10, the maximum wrist torque is 9.81 Nm for axis 6 and 20.6 Nm for axes 4 and 5. For IRB 2400/16, these values are 15.7 Nm and 33.0 Nm respectively.
Mounting Equipment: The robot is equipped with tapped holes on the upper arm and base for mounting additional equipment. Specific mounting positions and maximum load capacities are detailed, with a maximum total load of 35 kg.
Maintenance and Troubleshooting: The robot requires minimal maintenance, utilizing maintenance-free AC motors and oil-lubricated gearboxes. Maintenance intervals depend on usage and selected options.
Robot Motion: The document outlines the range of motion for each axis, with specific degrees of rotation and motion types. It also details performance metrics according to ISO 9283, including pose repeatability and accuracy.
Stopping Distances and Times: Stopping distances and times are provided as per EN ISO 10218-1 standards.
Specification of Variants and Options
Introduction: Various options and variants for the IRB 2400 are described, including handling capacity and color options.
Manipulator: Options for manipulator color, protection, mounting position, and application interface are detailed. The Foundry Plus option is highlighted for harsh environments, offering improved sealing and corrosion protection.
Warranty: Standard warranty is 12 months, with options to extend up to 24 months. Conditions apply as per ABB's terms.
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Catalog excerpts

Product specification: IRB 2400-2

Trace back information: Workspace 23B version a8 Checked in 2023-06-13 Skribenta version 5.5.019

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Product specification: IRB 2400-3

Product specification IRB 2400/10 IRB 2400/16 Document ID: 3HAC042195-001 Revision: S © Copyright 2004-2023 ABB. All rights reserved. Specifications subject to change without notice.

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Product specification: IRB 2400-4

The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced...

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Product specification: IRB 2400-5

Specification of variants and options 3HAC042195-001 Revision: S © Copyright 2004-2023 ABB. All rights reserved.

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Product specification: IRB 2400-6

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Product specification: IRB 2400-7

Overview of this product specification Overview of this product specification About this product specification It describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensions prints The fulfillment of standards, safety and operating requirements The load diagrams, mounting or extra equipment, the motion and the robot reach The specification of variants and options available Usage Product specifications are used to find data and performance about the product, for example to decide which product to buy. How to handle the product is...

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Product specification: IRB 2400-8

Overview of this product specification Continued Minor corrections and updates Text for ISO test adjusted Text for Foundry Plus updated. Minor corrections/update Minor corrections/update Minor corrections/update Section Track motion with options 1001-1, 1000-5 and 1000-6 removed from manual. Unit changed from N to Nm for Torque in section "Maximum load IRB 2400/10/16". Published in release R17.1. The following updates are done in this revision: • Restriction of load diagram added. Published in release R17.2 The following updates are done in this revision: • Updated list of applicable standards....

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Product specification: IRB 2400-9

1 Description 1.1.1 Introduction to structure 1 Description 1.1 Structure 1.1.1 Introduction to structure Robot family The IRB 2400 is a 6-axis industrial robot, designed specifically for manufacturing industries that use flexible robot-based automation. The robot has an open stucture that is specially adapted for flexible use, and can communicate extensively with external systems. Operating system The robot is equipped with the IRC5 controller and robot control software, RobotWare. RobotWare supports every aspect of the robot system, such as motion control, development and execution of application...

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Product specification: IRB 2400-10

1 Description 1.1.1 Introduction to structure Continued base to wrist (except IRB 2400L, IP67 only on wrist and connectors), which means that the electrical compartments are sealed against water and solid contaminants. Among other things all sensitive parts are better protected than the standard offer. Selected Foundry Plus features: - Improved sealing to prevent penetration into cavities to secure IP67 - Additional protection of cabling and electronics - Special covers protecting cavities - Well-proven connectors - Rust preventives on screws, washers and unpainted/machined surfaces - Extended...

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Product specification: IRB 2400-11

1 Description 1.1.2 Different robot versions 1.1.2 Different robot versions General The IRB 2400 is available in two variants and they can be mounted inverted (no tilting allowed around X-axis or Y-axis). Robot type 16 (20 kg with some limita- 1.55 tions, see Load diagrams on page 25) Robot type Airborne noise level The sound pressure level outside the working space Manipulator weight Other technical data Power consumption at max load Type of Movement Continues on next page Product specification - IRB 2400 3HAC042195-001 Revision: S © Copyright 2004-2023 ABB. All rights reserved.

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Product specification: IRB 2400-12

1 Description 1.1.2 Different robot versions Continued Information for replacement of manipulator The R1.MP and R1.CP/CS connectors on the manipulator on protection type Standard were changed in May 2018, from clamp locking connections to screw locking connections. So if a new manipulator will replace an older manipulator then new floor cables are needed (power cable and CP/CS, same as for protection type Foundry Plus). More details are available in Product manual - IRB 2400. Product specification - IRB 2400 3HAC042195-001 Revision: S © Copyright 2004-2023 ABB. All rights reserved.

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Product specification: IRB 2400-13

1 Description 1.2.1 Applicable standards 1.2 Standards 1.2.1 Applicable standards Note The listed standards are valid at the time of the release of this document. Phased out or replaced standards are removed from the list when needed. General The product is designed in accordance with ISO 10218-1:2011, Robots for industrial environments - Safety requirements -Part 1 Robots, and applicable parts in the normative references, as referred to from ISO 10218-1:2011. In case of deviations from ISO 10218-1:2011, these are listed in the declaration of incorporation which is part of the product delivery....

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Product specification: IRB 2400-14

1 Description 1.2.1 Applicable standards Continued Ergonomics of the thermal environment - Part 1 Arc welding equipment - Part 1: Welding power sources Arc welding equipment - Part 10: EMC requirements IEC 60529:1989 + A2:2013 Degrees of protection provided by enclosures (IP code) i ii Only valid for arc welding robots. Replaces IEC 61000-6-4 for arc welding robots. Only robots with protection Clean Room. Product specification - IRB 2400 3HAC042195-001 Revision: S © Copyright 2004-2023 ABB. All rights reserved.

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Product specification: IRB 2400-15

1 Description 1.3.1 Introduction to installation 1.3 Installation 1.3.1 Introduction to installation General The same version of the robot can either be mounted on the floor or inverted (no tilting allowed around X-axis or Y-axis). An end effector, max. weight 10 or 16 kg including payload, can be mounted on the robot’s mounting flange (axis 6) depending on the robot version. See Load diagrams on page 25. Extra loads Other equipment can be mounted on the upper arm, max. weight 11 kg or 12 kg, and on the base, max. weight 35 kg. Holes for mounting extra equipment, see Mounting equipment on page...

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