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Product specification: IRB 2600

Product specification: IRB 2600

Product catalog summary

Overview: This document provides detailed specifications for the IRB 2600 series of industrial robots by ABB, covering their structure, standards, installation, calibration, load capacities, motion capabilities, and available variants and options. It is intended for product managers, sales, marketing, and customer service personnel.

Description:

Structure: The IRB 2600 is part of ABB's advanced robot generation, optimized for applications such as dispensing, machining, and welding. It uses the IRC5 controller with RobotWare software for motion control and application development.
Safety: The robots comply with safety standards for manipulators and controllers.
Additional Functionality: Optional software enhances capabilities for specific applications, including communication and sensor control.
Protection Type: Foundry Plus 2 robots are designed for harsh environments, offering improved sealing, corrosion protection, and maintenance programs. They are IP67 compliant, ensuring protection against water and solid contaminants.

Standards: The document outlines applicable standards for the IRB 2600 series, ensuring compliance with industry regulations.

Installation:

Operating Requirements: Details the conditions necessary for optimal robot operation.
Mounting: Instructions for mounting the manipulator, including options for inverted mounting.

Calibration and References:

Calibration Methods: Describes standard and fine calibration techniques, including Absolute Accuracy calibration.

Robot Load and Load Diagrams:

Load Diagrams: Provides diagrams and data on maximum load, moment of inertia, and wrist torque.

Maintenance and Troubleshooting: Offers guidance on maintaining the robot and addressing common issues.

Robot Motion:

Performance: Details performance metrics according to ISO 9283, including velocity and stopping distances.

Customer Connections: Information on available connections for integrating the robot into customer systems.

Variants and Options: Describes different robot variants and available options, including manipulators, positioners, and process equipment.

Accessories: Lists available accessories to enhance robot functionality.

Introduction to IRB 2600: The IRB 2600 is a versatile industrial robot available in five variants, capable of being mounted on walls, inverted, or tilted up to 45 degrees. Each variant has specific reach and handling capacities, ranging from 8 kg to 20 kg, with corresponding manipulator weights.

Robot Variants: The document details the specifications for each variant, including reach, handling capacity, and weight. It also provides technical data such as noise levels and power consumption for different movements and positions.

Applicable Standards: The IRB 2600 is designed in compliance with ISO 10218-1:2011 and other relevant standards for industrial robots, ensuring safety and performance. Additional standards cover areas like electromagnetic compatibility and safety of machinery.

Installation: The robot can be mounted in various positions, with specific requirements for each. It supports extra loads on the upper arm and frame of axis 1. The document outlines the working range limitations and the use of mechanical stops and electronic position switches.

Operating Requirements: The robot is protected under IP standards, with specific ratings for different versions. It should not be operated in explosive environments and has defined ambient temperature and humidity ranges for optimal operation.

Mounting the Manipulator: Details are provided on the maximum load capacities for different mounting positions, including floor, wall, suspended, and tilted. The document specifies the required bolts and washers for securing the robot and highlights the importance of using guide holes for best performance.

Expansion Container for Inverted Mounting: An expansion container is necessary for inverted robots to ensure proper oil coverage in the gearbox. This section is relevant for specific IRB 2600 models with inverted mounting options.

Calibration and References: The document describes various calibration methods, including standard and absolute accuracy calibration, to ensure the robot's precision. It emphasizes the need for recalibration after repairs affecting the mechanical structure.

Calibration Methods:

Calibration Pendulum Method: Standard for many ABB robots, excluding certain models. It includes two routines: Calibration Pendulum II and Reference Calibration. A complete toolkit is provided.
Axis Calibration Method: Recommended for IRB 2600 to ensure proper performance. It includes Fine Calibration, Update Revolution Counters, and Reference Calibration.
Wrist Optimization Method: Enhances reorientation accuracy for processes like welding and gluing, complementing standard calibration.
CalibWare - Absolute Accuracy Calibration: Improves TCP accuracy by compensating for mechanical tolerances and deflection. It is crucial for robot exchangeability, offline programming, and accurate tool movement.

Load and Load Diagrams:

Importance of Correct Load Data: Incorrect load data can lead to robot overload, damaging motors, gearboxes, and mechanical structures. The LoadIdentify service routine in RobotWare helps determine correct load parameters.
Load Diagrams: Include nominal payload inertia and extra load allowances. Different robot variants have specific load capacities and diagrams.
Maximum Load and Moment of Inertia: Detailed for full and limited axis 5 movements, with specific calculations for each robot variant.
Wrist Torque: Maximum permissible torque values are provided for different robot variants, influencing load diagram limits.
Maximum TCP Acceleration: Higher values achievable with lower loads due to QuickMove2 motion control. Specific values can be verified using RobotStudio.

Mounting Equipment:

General Information: Extra loads can be mounted on various parts of the robot, with specific guidelines for center of gravity and load areas. RobotLoad in RobotStudio can verify individual cases.

Product Specification - IRB 2600:

Description: The document provides a detailed description of the IRB 2600 robot, including customer connection points on the robot base and upper arm. It specifies that the cable between the robot and controller is not supplied.

Specification of Variants and Options:

Introduction: This section introduces the different variants and options available for the IRB 2600, including handling capacities, reach, and color options. It also covers protection types, mounting positions, and media & communication options.
Manipulator: Details various manipulator options such as handling capacity, color, protection types, and mounting positions. It includes options for media and communication, connector kits, flexible conduits, safety lamps, cooling fans, and resolver connections.
Positioners: References the product specification for IRBP/D2009 for details on positioners.
Floor Cables: Specifies the lengths and options for manipulator cables and application interface connections.
Process: Describes process modules, installation kits, and WeldGuide IV options for welding applications.
Process Equipment: Includes options for welding torch kits and torch service centers.
User Documentation: Mentions the availability of detailed user documentation through the myABB Business Portal.

Robot Description:

Robot Types: Explains the different versions of the IRB 2600, including Type A, B, and C, and their respective motor and gearbox configurations.
Non-compatible Versions of Axis-1 and Axis-2 Gearboxes: Details the non-compatibility of gearboxes from different suppliers for certain robot variants, affecting various mechanical components and their interchangeability.

Robot Description and Gearbox Identification: The document provides detailed specifications for the IRB 2600 robot, focusing on the identification of non-compatible versions of axis-1 and axis-2 gearboxes. It highlights the differences in mechanical structure and provides methods for identifying gearbox versions visually and by article number. Specific robot types affected by different gearbox suppliers are listed, and instructions for identifying the robot type on the FlexPendant are included.

Mechanical Structure Differences: The document outlines visible differences in the mechanical structure of robots equipped with different gearboxes. Key differences include the location of the fixed calibration pin, the bushing for the calibration tool, the oil plug for drainage, the shape of the cable cover, and the hole pattern for screws fastening the lower arm to the gearbox.

Gearbox Identification by Article Number: Only the IRB 2600-20/1.65 and IRB 2600-12/1.65 variants are affected by different gearbox suppliers. The document provides a table with article numbers for axis-1 and axis-2 gearboxes to assist in identifying the installed versions.

Accessories and Software: The document introduces a range of tools and equipment designed for the manipulator, including basic software and software options for both robot and PC. It also mentions robot peripherals such as Track Motion, Motor Units, and Positioners.

Standards and Warranty: The document references various standards, including ANSI, CAN, EN IEC, and EN ISO, and provides information on standard and stock warranties.

Contact Information: Contact details for ABB Robotics & Discrete Automation in Sweden, Norway, China, and the USA are provided for further assistance.

Catalog excerpts

Trace back information: Workspace 23B version a10 Checked in 2023-06-19 Skribenta version 5.5.019

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Product specification IRB 2600-20/1.65 IRB 2600-12/1.65 IRB 2600-12/1.85 IRB 2600-20/1.65 type C IRB 2600-12/1.65 type C IRB 2600ID-15/1.85 IRB 2600ID-8/2.0 IRC5 Document ID: 3HAC035959-001 Revision: AC © Copyright 2009-2023 ABB. All rights reserved. Specifications subject to change without notice.

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The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced...

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Overview of this specification Overview of this specification About this product specification It describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensions prints The fulfillment of standards, safety and operating requirements The load diagrams, mounting or extra equipment, the motion and the robot reach The specification of variants and options available Usage Product specifications are used to find data and performance about the product, for example to decide which product to buy. How to handle the product is described in the...

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Overview of this specification Continued Minor corrections Table for ambient temperature adjusted Value added to drawing, Mounting surface and bushings Minor corrections Machinery directive updated Foundation forces updated General updates and minor corrections General updates and minor corrections Minor corrections and updates Text for ISO test adjusted Robot stopping distances and times for category 0 and category 1 stops are moved to a separate document, Product specification - Robot stopping distances according to ISO 10218-1 Text for Foundry Plus updated. Minor corrections and updates Desciption...

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Overview of this specification Continued Published in release 19B. The following updates are done in this revision: • Added IRB 2600 Type C-20/1.65, IRB 2600 Type C12/1.65 to the specification. • Modify the technical data of power consumption. • Change the designation of Air hose Customer connections on page 68. • Updated information about Absolute Accuracy. Published in release 19B. The following updates are done in this revision: • Type C variants (IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65) are removed from the manual, due to later sales start. Published in release 19C. The following...

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1 Description 1.1 Structure 1.1.1 Introduction to IRB 2600 Robot family The IRB 2600 is one of ABB Robotics sharp generation robots with enhanced and new capabilities. It is available in five variants, including the IRB 2600ID with a process upper arm. The design is optimized to make it superior for the targeted applications, such as dispensing, machining, measuring, assembly, and arc welding applications. Operating system The robot is equipped with the IRC5 controller and robot control software, RobotWare. RobotWare supports every aspect of the robot system, such as motion control, development...

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1 Description 1.1.1 Introduction to IRB 2600 Continued rust inhibitor to the fluid or take other measures to prevent potential rust formation on the mentioned. The entire robot is IP67 compliant according to IEC 60529 - from base to wrist, which means that the electrical compartments are sealed against water and solid contaminants. Among other things all sensitive parts are better protected than the standard offer. Selected Foundry Plus 2 features: • Improved sealing to prevent penetration into cavities to secure IP67 Additional protection of cabling and electronics Special covers that protect...

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1 Description 1.1.2 Different robot variants 1.1.2 Different robot variants General The IRB 2600 is available in five variants and they can be wall mounted, inverted or tilted (up to 45 degrees around the Y-axis or X-axis). See Introduction to Robot load and load diagrams on page 36 for limitations. Robot variant Robot variant Manipulator weight Other technical data Data Airborn noise level The sound pressure level outside the working space < 69 dB (A) Leq (acc. < 72 dB (A) Leq (acc. to Machinery directive to Machinery directive 2006/42/EG) 2006/42/EG) Power consumption at max speed (vmax) Type...

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1 Description 1.1.2 Different robot variants Continued R 337 Minimum turning radius of axis 1 R 98 Minimum turning radius of axis 4 Continues on next page 16 Product specification - IRB 2600 3HAC035959-001 Revision: AC © Copyright 2009-2023 ABB. All rights reserved.

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1 Description 1.1.2 Different robot variants Continued R 172 Minimum turning radius for axis 4 Continues on next page 18 Product specification - IRB 2600 3HAC035959-001 Revision: AC © Copyright 2009-2023 ABB. All rights reserved.

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Product specification: IRB 2600

Product specification: IRB 2600

Catalog excerpts

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