Overview: The document is a comprehensive catalog from AFT International, detailing machines, tools, and workshop furnishings specifically designed for orthopedics, podiatry, and shoe repair. It includes a wide range of equipment and accessories, emphasizing the company's role as a total supplier in this sector.
Main Sections:
- Heating Technology: Equipment related to heating processes, including ovens and accessories.
- Central Extraction Systems: Systems designed for dust and fume extraction to maintain a clean and safe working environment.
- Vacuum Technology: Devices and stations for vacuum forming and laminating, crucial for creating custom orthotic devices.
- Trimming, Scouring, and Polishing Machines: Machines for finishing and refining products, ensuring high-quality outputs.
- Deep Drawing and Lamination Stations: Equipment for shaping and laminating materials, essential for custom orthotic and prosthetic manufacturing.
- Podiatry Machines: Specialized machines for podiatric applications, enhancing the precision and efficiency of foot care treatments.
- Vacuum Pumps: Essential for various applications in creating molds and custom fittings.
- Pneumatic Technology: Tools and systems utilizing compressed air for various workshop applications.
- Wide Band Scouring Machines: Used for large-scale finishing tasks, providing uniform results.
- Safety Cabinets and Work Benches: Ensuring safety and organization within the workshop environment.
- Storage Solutions: Various racks and shelving units designed to optimize space and organization in the workshop.
Key Equipment and Features:
- Plaster Room Equipment: Includes plaster silos, separators, and work tables designed for efficient handling and processing of plaster materials.
- Machine Room Equipment: Features band saws, suction systems, and infrared ovens, highlighting the advanced technology available for workshop operations.
- Lamination Room Equipment: Includes resin casting workbenches and low-pressure devices, essential for creating durable and precise laminations.
- Deep Drawing Room Equipment: Equipped with cutting tables and vacuum pumps, facilitating the creation of custom shapes and designs.
Conclusion: AFT International provides a comprehensive range of high-quality, innovative equipment tailored for the orthopedics, podiatry, and shoe repair industries. Their products are designed to enhance efficiency, safety, and precision in workshop environments.
Central Extraction Systems: This section describes central extraction systems designed for installation outside buildings. These systems have a very high capacity and feature full automatic filter cleaning with four large dust collection containers. Two models, JET 52-11 and JET 52-15, are detailed with dimensions, filter surface area, and frequency control specifications.
Specifications:- JET 52-11: Dimensions - 3500 mm x 1100 mm x 3000 mm, Filter Surface - 34.6 m², Frequency Control - 11 kW.
- JET 52-15: Dimensions - 3500 mm x 1100 mm x 4100 mm, Filter Surface - 58.2 m², Frequency Control - 15 kW.
Additional Components: Includes non-return flaps and pneumatic controls available in various sizes, as well as ground suction systems like CLEAN-JET 450 and CLEAN-JET XL, which offer powerful air-stream cleaning and sensor-controlled operations.
Workshop Piping: The document outlines services for planning, designing, delivering, and assembling complete piping systems for workshops.
Advanced Technology for Shoe Technics: Describes ergonomically designed machines with features like standard height adjustment, sensor-controlled dust flaps, and bi-color touch panels for ease of use. These machines are designed for trimming, scouring, and polishing applications.
Band Scouring Machines: Details various models of band scouring machines, including dimensions, scouring band specifications, and motor power. Models like METEC 650 K-BB-BM and METEC 1250 K-BB-K-BB-BM are highlighted with specific features such as adjustable height bands and separate drive systems.
Overview: The document provides technical specifications and details for various METEC and PRIMATEC machines, focusing on dimensions, components, and operational features. It includes information on scouring bands, contact wheels, and motor specifications.
Specifications:- Dimensions: Machines have varying dimensions, typically around 1640 mm width, 760 mm depth, and height ranging from 2075 to 2275 mm.
- Components: Key components include scouring bands, contact wheels, and bimsmotors. Scouring bands have widths of 40 to 100 mm and lengths of 1480 mm. Contact wheels vary in diameter, commonly 110 to 170 mm.
- Motor Specifications: Motors are generally 400 V, 50 Hz, 3-phase, with power ranging from 2.55 kW to 4.11 kW.
Procedures and Features:- Adjustability: Machines feature adjustable scouring band heights from 1020 to 1220 mm, with some models offering continuous height adjustment from 750 to 1250 mm.
- Drive Systems: Separate drive systems are available for certain models, enhancing operational flexibility.
- Polishing Units: Some models include an electric switching polishing unit with multiple tools.
Standards and Recommendations:- Safety and Accessibility: Special adaptations are available for handicapped users, including connection to external extraction systems.
- Efficiency: Integrated suction systems and efficient dust collection are emphasized for maintaining clean operational environments.
Additional Features:- Cleaning Systems: Intermediate elements for material and floor cleaning with sensor-controlled air nozzles and LED lighting are included.
- Manual Operation: MEBUS technology highlights durable, manually operated models with proven stability.
Overview: The document provides technical specifications and configurations for various PRIMATEC band scouring and finishing machines. These machines are designed for industrial use, featuring different models with specific dimensions, motor capacities, and functionalities.
Specifications:- Dimensions: Most models have a standard width of 850 mm to 1400 mm, depth of 815 mm, and height of 1615 mm.
- Motors: The machines are equipped with Bimsmotor (naumkeag motor) with power ratings ranging from 2.16 kW to 3.81 kW, operating at 400 V, 50 Hz, 3-Phase.
- Connection: All models are designed for connection to an external suction system with a connection diameter of Ø 200 mm.
- Scouring Bands: The scouring bands vary in size, with common dimensions being 40 mm, 100 mm, and combinations thereof.
- Contact Wheels: The contact wheels are available in sizes Ø 110 mm and Ø 170 mm.
- Distance Between Bands: The distance between bands ranges from 220 mm to 760 mm, depending on the model.
Models and Features:- PRIMATEC 850 Series: Includes models like 850 BB-B-OT and 850 K-B-BB-BM, featuring different band and wheel configurations.
- PRIMATEC 1000 Series: Offers models such as 1000 2BB-BM-SE and 1000 2BB-BM-E, with enhanced motor power and band distances.
- PRIMATEC 1200 Series: Includes models like 1200 BB-K-BB-BM-E and 1200 K-BB-K-BB-BM, providing options for single and twin trimmers.
- PRIMATEC 1300 and 1400 Series: These models, such as 1300 F-K-BB-K-BB-BM and 1400 F-K-B-2BB-BM, offer advanced features like twin trimmers and larger band distances.
Additional Features:- Polishing Units: Some models include a polishing unit with manual switching and multiple polishing tools.
- Color Options: Standard color is RAL 7035 light grey, with other colors available upon request for an additional charge.
Conclusion: The PRIMATEC machines are versatile and customizable, suitable for various industrial applications requiring band scouring and finishing. The document provides detailed specifications to aid in selecting the appropriate model based on specific operational needs.
Specifications:
The document provides detailed specifications for various models of long arm routers and accessories. Key specifications include dimensions (width, depth, height), speed (rpm), and power requirements (e.g., 230 V - 50 Hz - 1-Ph - 0.75 kW). Models such as MTF 100 F/FU/2.2/W and MTF 150 F/FU/2.2/W are highlighted with features like fixed pillars, tool holders, and adjustable working heights.
Procedures:
Instructions for the installation and operation of the machines are implied through the specifications and features listed. For example, the angle positioning and continuous speed regulation are crucial for proper machine operation.
Standards and Recommendations:
The document mentions that certain models are not approved for wood chip extraction in Germany, indicating compliance with regional safety standards. Additionally, the use of perforated surfaces on machines is recommended to improve suction efficiency.
Accessories:
A comprehensive list of accessories for long arm routers is provided, including adapters, tool holders, suction arms, and various sanding and polishing tools. Each accessory is detailed with dimensions and part numbers for easy identification.
Key Features:
- Electrical Continuous Speed Regulation: Allows for precise control of machine speed.
- Angle Positioning: Adjustable working height for ergonomic operation.
- Integrated Suction: Enhances dust and debris management during operation.
Limitations:
Some models are specified for light-duty work only, indicating limitations in their application scope.
Good Practices:
Utilizing the perforated surface option for machines to enhance suction efficiency is recommended. Additionally, ensuring compatibility of accessories with specific machine models is crucial for optimal performance.
Overview: This document provides technical specifications and details for various industrial machines, including scouring bands, grinders, lathes, telescopic scouring machines, bandsaws, and drilling machines. It includes dimensions, power requirements, and specific features for each type of equipment.
Scouring Bands: The document lists different sizes of scouring bands, specifying their width, depth, and grit size. It also mentions compatibility with external extraction systems, highlighting the importance of dust management in industrial settings.
Grinders: The double grinder (DS 200 K) is suitable for grinding, deburring, and sharpening. It features two grinding wheels, spark protection, an emergency stop button, and a machine stand. The grinder operates at 400 V with a power of 0.75 kW and a speed of 2550 rpm.
Lathes: The lathe specifications include dimensions, spindle speed, and additional accessories like a turning tool holder set. It is designed for precision work with features like a swiveling table and various spindle options.
Telescopic Scouring Machines: These machines are designed for heavy-duty scouring tasks and are compatible with external extraction systems. They come in various models with different dimensions and power specifications.
Bandsaws: The document details several bandsaw models, including their dimensions, table size, blade length, and cutting speed. It emphasizes the versatility of these machines in cutting wood, plastics, and non-ferrous metals.
Drilling Machines: Specifications for drilling machines include drill capacity, drilling depth, spindle options, and thread cutting performance. The machines are equipped with electronic speed control and LED lighting for enhanced usability.
Power and Connectivity: Most machines operate on a 400 V, 50 Hz, 3-phase power supply, ensuring compatibility with industrial power standards. The document also highlights the importance of integrated or external suction systems for maintaining a clean working environment.
Technical Specifications:
1. Heating Cabinets: Various models with dimensions ranging from 1000 mm to 2000 mm in width, 700 mm in depth, and adjustable height from 850 mm to 900 mm. Temperature regulation between 30-90°C. Features include sliding doors, adjustable shelves, and stainless steel construction.
2. Circulation Air Ovens: Models MHT 600, 700, and 800 with dimensions and capacities specified. Temperature capability up to 250°C. Features include full glass doors, steel plates, and advanced controllers with LCD displays and Ethernet interfaces.
3. Infrared Ovens: Models IR 800/3, IR 1000 T, and IR 1300/3 with dimensions and temperature capabilities up to 250°C. Equipped with infrared quartz tubes, PID regulators, and surface temperature measurement.
Power Requirements:
1. Various models require power inputs ranging from 230 V - 50/60 Hz - 1-Ph to 400 V - 50/60 Hz - 3-Ph with power consumption between 1.1 kW to 12.9 kW.
Additional Features:
1. Pre-Preg Ports: Available for specific models with vacuum connections and water separators.
2. Distribution Boards: Prepared for mounting with brass spigots and heat-resistant coupling sockets.
3. Silicone Hoses: Available in various dimensions for high-temperature applications.
General Information:
1. The document provides detailed technical specifications for heating and infrared ovens, including dimensions, power requirements, and additional features for industrial applications.
Specifications:
1. Various hose and coupling specifications are provided, including dimensions and temperature resistance. For example, the SCHLAUCHKUPPLUNG/-STECKER is heat-resistant up to 200°C and suitable for hoses with internal diameters of 4 and 6 mm.
Procedures:
1. The document outlines the use of vacuum presses and deep drawing devices, which are designed for insole production and require connection to external vacuum pumps and compressor systems.
2. The VACU 60 A AUTOMATIK is a vacuum press with pneumatic control and an integrated cooling system to reduce the cooling period.
Standards and Recommendations:
1. The equipment is designed to be heat-resistant and suitable for various industrial applications, including vacuum forming and laminating.
2. The document emphasizes the importance of connecting devices to external vacuum systems for optimal performance.
Key Data from Tables and Diagrams:
1. Dimensions and specifications for various vacuum devices and components are provided, such as the VACU 60 with dimensions of 650 mm width, 670 mm depth, and 545 mm height.
2. The document includes technical specifications for vacuum units, including power requirements (e.g., 230 V - 50 Hz - 1-Ph, 0.37 kW).
Critical Information:
1. The document provides detailed specifications for vacuum technology equipment, emphasizing the need for external connections and heat resistance.
2. It includes a comprehensive list of components and accessories necessary for vacuum forming and laminating processes.
Overview: This document provides detailed specifications and descriptions of various vacuum technology equipment and accessories. It includes information on dimensions, materials, and functionalities of each component, along with their respective product codes.
1. Equipment Specifications:- Extraction Hood: Designed for connection to an external suction system with a connection diameter of 150 mm.
- Vacuum Splitter and Foot Valve: Available in sizes 1" and 1/2" for various applications.
- Vacuum Kettle: Optional 15-liter capacity for vacuum applications.
2. Tensioning Frames:- Available for materials up to 20 mm in thickness, made from anodized aluminum or steel.
- Includes frame plates and stands for IR ovens, adjustable and made from galvanized steel.
3. Vacuum Pipes and Accessories:- Includes vacuum pipes with hose nipples, deep drawing cones, and plates with quick-release fasteners.
- Various sizes and configurations are available for different applications.
4. Clamping Devices:- Includes tool holders, deep drawing sets, and clamping devices for various materials and applications.
- Designed for both horizontal and vertical clamping needs.
5. Vacuum Pumps:- Various models with different capacities and configurations, including water separators and vacuum connections.
- Models range from small portable units to larger industrial pumps.
6. Low Pressure Devices:- Includes devices with integrated vacuum pumps and water separators.
- Features electronically adjustable systems with digital displays for precise control.
Conclusion: The document provides comprehensive technical details on a range of vacuum technology products, suitable for various industrial applications. Each product is described with its dimensions, material specifications, and intended use, ensuring users can select the appropriate equipment for their needs.
Specifications:
The document outlines various technical specifications for workstations and equipment related to vacuum pumps and suction systems. It includes details on dimensions, power requirements (230 V - 50 Hz - 1-Ph), and connection sizes (Ø 150 mm). The equipment is designed for integration with external suction systems and vacuum pumps.
Procedures:
The document describes the setup and integration of workstations with suction systems. It highlights the need for external connections to compressors and central extraction systems. The workstations are equipped with features like integrated coating gratings, universal vices, and storage compartments.
Norms and Standards:
The document emphasizes the importance of ergonomic design, with adjustable working heights ranging from 850 to 1050 mm to promote user health. It also specifies the need for compliance with electrical standards (230 V - 50 Hz - 1-Ph).
Recommendations:
For optimal performance, it is recommended to connect the workstations to external vacuum pumps and central extraction systems. The document suggests using integrated suction systems and adjustable components to enhance functionality and user comfort.
Key Data from Tables and Diagrams:
The document includes tables listing dimensions (width, depth, height) for various models, such as GAP 1260 and GAP 1890, with specific measurements provided for each. It also details the components included in each workstation setup, such as suction arms, tension clamps, and energy supply panels.
Critical Information:
Workstations are designed for specific applications like resin casting and laminating, with integrated features to support these processes. The document highlights the necessity of external connections for effective operation and provides detailed descriptions of each model's capabilities and configurations.
Product Specifications:
1. Drawers: Various sizes ranging from 90 mm to 240 mm, with specific product codes for each size.
2. Doors: Options for left or right mounting, and with waste bin inserts.
3. Dividers: Available for different drawer sizes.
4. Shelves: Fixed and extendible options with specific product codes.
5. Frames: Dimensions provided for different models.
6. Double Table Leg: Adjustable height, with options for energy supply panels and switches.
7. Drawer Block: Includes 3 drawers with specific dimensions.
8. Protection Pad: Designed for sensitive materials.
Modular Layout Programme:
1. Base Frame: Electrically adjustable height, load capacity of 200 kg.
2. Table Tops: Various sizes and materials, including lacquered and plastic-coated options.
3. Modular Workbench: Complete modules with options for lighting and tool storage.
Extraction Systems:
1. Glue Suction Benches: Efficient extraction of vapors with various configurations.
2. Top Shelf: Options with perforated shelves and unwind shafts.
3. Back Board for Tools: Perforated for tool hooks, available in one-sided or double-sided configurations.
4. Suction Channel: Designed for workspaces, available without fans.
5. Extraction Hood: Options for suction arms, available without fans.
6. Backboard with Suction: Perforated for tool hooks, available in one-sided or double-sided configurations.
Overview: The document provides detailed specifications and configurations for various types of workbenches and tables equipped with suction systems, designed for industrial and workshop environments. These include glue suction benches, hexagon and octagon workbenches, and Podo tables, each with specific features and dimensions.
Glue Suction Benches: These benches are equipped with lacquered worktops, double table legs, and energy supply panels. They are designed to connect to external suction systems with specified connection diameters (150 mm or 180 mm). Models AB 3 and AB 4 are available in different sizes, each offering integrated, sliding, or combined features.
Hexagon and Octagon Workbenches: The hexagon workbench provides six working places with features like hanging drawers and energy supply panels. The octagon workbench offers four working places with a central energy supply panel and drawer blocks. Both types are designed for connection to external suction systems.
Podo Tables: These tables can be customized according to customer requirements and are available with integrated suction devices. They feature double table legs, shelves, and options for external suction connections. Specific models like PODO 1260 include additional features such as suction arms and storage shelves.
Additional Features: The document also mentions various accessories and configurations, such as suction arms, perforated shelves, and protective foils, which enhance the functionality of the tables. The tables are designed to optimize workspace efficiency and are adaptable to small spaces.
General Recommendations: The document emphasizes the importance of efficient workspace organization and logical storage of consumables to enhance productivity. AFT offers products tailored to fit even the smallest available spaces.
Specifications:
1. Various models of storage units and cutting tables are described with dimensions and load capacities. The units include extending shelves, drawers, and other features.
2. Load capacity for shelves is generally 50 kg per shelf, with total load capacities reaching up to 1000 kg for distributed loads.
3. Cutting tables are available in different sizes, with options for additional shelves and protective foils.
Procedures:
1. The document outlines the assembly and configuration options for storage units and cutting tables, including the possibility of adding or removing shelves.
2. Transport dimensions and assembly instructions are provided for various models.
Standards and Recommendations:
1. The equipment complies with UVV Hebebühnen / EN 1570-1 standards.
2. Recommendations for load distribution and usage cycles are included to ensure safety and longevity of the equipment.
Additional Features:
1. Options for different colors and finishes are available, including RAL 5012 light blue and RAL 7035 light grey.
2. Some models include features like adjustable rods, hanging drawers, and lockable glass vitrines.
Key Data from Tables:
1. Dimensions for various models are provided, including width, depth, and height.
2. Specific product codes are listed for each model, facilitating easy ordering and identification.
Critical Information:
1. Ensure load capacities are not exceeded to maintain safety.
2. Follow assembly instructions carefully to ensure proper setup and functionality.
3. Consider additional features and customization options to meet specific needs.
Storage Solutions Overview
1. Storage Cupboards:
These cupboards come with double wing doors and are equipped with 15 shelves and storage bins. They are available in various dimensions and colors, such as red and blue.
2. Tool Cabinets:
These cabinets feature double wing doors, three compartments with a carrying capacity of 110 kg, and six drawers with a height of 100 mm and a carrying capacity of 75 kg. They are available in different sizes.
3. Sliding Door Cabinets:
These cabinets include five compartments and are available in multiple sizes. They are designed for efficient storage with sliding doors.
4. High Cupboards:
Available with or without doors, these cupboards offer options for 5 or 21 compartments, catering to various storage needs.
5. Roll Conveyors:
These conveyors feature plastic rollers with a diameter of 50 mm, a center-to-center distance of 150 mm, and a load capacity of 20-25 kg per item. They are available in different lengths.
6. Heavy Duty Shelves:
These shelves have a maximum field load of 4600 kg and a shelf carrying capacity of 600 kg. They are constructed with chipboard or steel panels.
7. Base Units with Extraction Hoods:
These units include a multiplex worktop and adjustable shelves, requiring connection to an external extraction system.
8. Plaster Processing Solutions:
A variety of tables and tools are available for clean plaster processing in workshops.
9. Stainless Steel Cabinets:
These include heating cabinets with adjustable shelves and temperature regulators, as well as sliding door cabinets with adjustable shelves and height-adjustable feet.
10. Plaster Drying Ovens:
These ovens have a temperature range of 30-65°C, a timer, and are designed for connection to water drainage systems.
Specifications:1.
Seat Specifications: The seat depth is 470 mm, and the seat height ranges from 460 to 650 mm with hydraulic height adjustment of 190 mm. The seat cover is available in various models.
2.
Base Specifications: The star base and baseplate are 360° rotatable and fixable. The baseplate also offers an electric height adjustment of 300 mm, with a seat height range of 540 to 840 mm.
Examination Chairs with Podium:1.
Podium Features: Includes a sliding plate, support, and step mountable on both sides. The podium dimensions are 885 mm width, 1070 mm depth, and 1365 mm height.
2.
Additional Features: Some models include a shelf with a drawer of 180 mm.
Podium with Stairs:1.
Construction: Stainless steel railings on both sides with a height of 920 mm, slip-resistant flooring, and a light grey steel housing.
2.
Stair Specifications: Stairs have a height of 170 mm and a width of 635 mm.
Therapy Plates and Parcours:1.
Therapy Plates: Made of polyurethane, safe for dermatological use, easy to clean, and provide good adhesion on smooth surfaces. They can be extended to any distance or area.
2.
Therapy Parcours: Includes foam and wooden elements on a wooden platform, designed for balance training and posture improvement.
Test Platform:1.
Features: Includes stairs for observing the musculoskeletal system, with a ramp slope of 10° and steps of 170 mm. The aisle width is 635 mm.
2.
Construction: Stainless steel railings, slip-resistant flooring, and light grey steel housing.
Walking Bars:1.
Specifications: Available in various lengths and heights, conforming to DIN EN 12182 (2001).
2.
Models: Includes corner positions, wall models, and floor anchoring models.
Treadmill:1.
Specifications: Dimensions are 2350 mm width, 900 mm depth, and 1300 mm height. The tread surface is 1700 mm x 600 mm.
2.
Features: Adjustable handrails, slope range of 0-25%, maximum speed of 12 km/h, and supports up to 225 kg.
3.
Compliance: Meets MDD 93/42/EEC, ISO 9001, and ISO 13485 standards.
Fitting and Working Chairs:1.
Specifications: Various models with hydraulic seat height adjustment, available with or without rolls, and some with foot rings.
2.
Seat Covers: Available in white and other colors.
General Notes:All products are designed with safety and ergonomic considerations, adhering to relevant international standards.
Overview: This document provides a comprehensive list of machinery accessories, focusing on adapters, sanding tools, scouring tools, and various components for machinery maintenance and operation. The document is structured to include specifications, dimensions, and part numbers for easy reference.
1. Adapters and Bajonets: The document lists various adapters and bajonets for different shaft sizes (16 mm, 6 mm, 19 mm, 12 mm). Each entry includes the direction (left or right), length, and part number. These components are essential for connecting different machinery parts.
2. Sanding Tools: Includes sanding caps, emery papers, and scouring wheels. Specifications such as diameter, length, and grit size are provided. These tools are used for surface finishing and material removal.
3. Scouring Tools: Detailed information on scouring rings, emery papers, and scouring wheels without bajonets. The document specifies dimensions and grit sizes, crucial for selecting the right tool for specific applications.
4. Polishing Tools: Lists horsehair brushes, wool yarn brushes, and leather burnishing pads. These tools are used for polishing and finishing surfaces, with details on size and material.
5. Contact and Motor Wheels: Specifications for contact wheels and motor wheels, including dimensions and compatible machinery models. These components are vital for machinery operation and maintenance.
6. Additional Components: Includes flexible shafts, quick-release chucks, and various screws and washers. These parts are necessary for assembling and maintaining machinery.
Conclusion: The document serves as a detailed catalog for machinery accessories, providing essential information for selecting and ordering parts. It is a valuable resource for technicians and engineers involved in machinery maintenance and assembly.