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Leaders in Scalable Ultracentrifugation Solutions

Leaders in Scalable Ultracentrifugation Solutions
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Leaders in Scalable Ultracentrifugation Solutions

Product catalog summary
Overview
Alfa Wassermann Separation Technologies (AWST) has been a leader in scalable ultracentrifugation solutions for over 60 years, serving the bioprocess and pharmaceutical industries. Their expertise includes continuous flow ultracentrifugation, fluid management solutions, and process monitoring.
Separation Technologies
AWST's ultracentrifuges are essential for the efficient separation of viruses and viral vectors, which is crucial in vaccine and gene therapy production. The systems are designed to maximize yield, standardize processes, and minimize costs.
Products Overview
  • Continuous Flow Ultracentrifugation: The KII and PKII systems are tailored for industrial and pilot-scale production, offering high throughput and centrifugal force.
  • Automated Fluid Handling (AFH): This customizable system automates fluid filling and fractionation, improving process consistency and reducing errors.
Key Features
  • KII Ultracentrifuge: Known for its reliability and cost-effectiveness, it supports large-scale vaccine manufacturing with high rotor capacity and speed.
  • PKII Ultracentrifuge: Ideal for pilot-scale manufacturing, it features scalable rotor design and maintains cGMP capabilities.
  • Promatix 1000: Designed for research and development, it supports linear scalability and continuous flow methodologies.
Automated Fluid Management
The AFH system standardizes fluid handling processes, reducing procedural errors and enhancing batch consistency. It integrates with facility systems for comprehensive process monitoring.
Scalability and Efficiency
AWST ultracentrifuges offer linear scalability, maintaining consistent separation parameters across different scales, enhancing operational efficiency and cost savings.
Technical Specifications
AWST provides a range of rotors for specific applications, with capabilities like high centrifugal force and variable flow rates, suitable for various bioprocessing needs.
Service and Support
AWST offers tailored service and technical support, including installation, training, and software customization, ensuring optimal operation and customer satisfaction.
System Technical Data
The systems feature titanium alloy rotors, electric or air drive technology, and process flow rates up to 60 L/h at 1 bar. They operate at temperatures between 4 to 30°C and can handle volumes up to 200 L per run. The maximum speed is 40,500 rpm, generating a centrifugal force of 121,200 xg. Process connections use 3A sanitary fittings, and materials include 316 SS, titanium, and other specialized materials. Noise emissions comply with CE standards.
Control Panel and Compliance
The systems are equipped with an IP65 HMI touch screen interface available in multiple languages. They comply with regulatory standards such as Hybrid 21 CFR part 11 and GAMP, and manufacturing standards like CE and ISO 13485.
Models and Specifications
Various models are available, including eKII, ePKII, Promatix 1000, KII, and PKII. Specifications vary by model, with differences in dimensions, system weight, and electrical supply requirements. Environmental conditions for operation range from 0-40°C with up to 85% relative humidity, suitable for clean room classifications B, C, and D, and bio-containment up to BL3.
Installation Requirements
Installation requirements vary by system, and further details can be obtained from sales representatives.
Contact Information
Contact details for Alfa Wassermann, Inc. in the USA and Alfa Wassermann B.V. in the Netherlands are provided for further inquiries.
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Catalog excerpts

Leaders in Scalable Ultracentrifugation Solutions-1

Scalable Ultracentrifugation Solutions

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Leaders in Scalable Ultracentrifugation Solutions-2

AWST's continuous flow ultracentrifuges efficiently and reliably separate viruses, virus like particles and viral vectors for the development and manufacture of vaccines, gene therapies, and other bio-products. With the addition of the AWST Automated Fluid Handling (AFH), customers now have a system that fully automates and standardizes critical bio-manufacturing processes. Leaders in Scalable Ultracentrifugation Solutions Alfa Wassermann Separation Technologies (AWST), a subsidiary of Alfa Wassermann Inc., for over 60 years the supplier whose singular purpose has been the support of bioprocess...

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Leaders in Scalable Ultracentrifugation Solutions-3

Products Overview Continuous flow ultracentrifugation Research & Development Pilot Scale-up Production Scale Develop protocols for the separation, fractionation and concentration of AAV, viral vectors, virus-like particles, viruses, viral and bacterial vaccines, macromolecules and cellular organelles. Sized for scale up process development and pilot scale production, suitable for use in cGMP manufacturing. The KII Ultracentrifuge system is designed for industrial scale production suitable for use in cGMP manufacturing. AFH Automated Fluid Handling Fully automated, customizable fluid handling...

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Leaders in Scalable Ultracentrifugation Solutions-4

Continuous Flow Ultracentrifuges The KII system is designed to expertly perform in FDA approved processes for the manufacture of viral vaccines, particulate proteins, gene therapies and nanostructures. The KII Ultracentrifuge is the global standard for vaccine manufacturing. This unit is selected more than any other manufacturer's system because of its reliability, funtionality and cost effective operation. Alfa Wassermann’s extensive experience in the design, manufacture, service and support of continuous flow ultracentrifuges in the vaccine manufacturing industry is demonstrated in the KII...

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Leaders in Scalable Ultracentrifugation Solutions-5

Highly regarded for its versatility, reliability and ease of operation, the KII is the benchmark for quality in the large scale commercial preparation and production of bioprocess materials. Density gradient ultracentrifugation allows concentration and purification in a single step which reduces process time while increasing overall yield and production capacity. Our range of linear scalable rotor cores enables scale up and scale down of process parameters1. The simple fluid path design of KII ultracentrifuge rotors create a low shear environment for maximum viability of virus particles during...

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Leaders in Scalable Ultracentrifugation Solutions-6

PKII Ultracentrifuge cGMP Pilot Scale Manufacturing The PKII Ultracentrifuge retains all the cGMP capabilities of the KII ultracentrifuge and features scalable rotor design for process development studies or production scale output with one rotor system. This technology platform is designed for efficient, linear scaleup unique to AWST ultracentrifuges. In addition to widespread use for purification, the PKII can be used for large scale clarification applications.

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Leaders in Scalable Ultracentrifugation Solutions-7

The PKII is manufactured to meet specific customer needs from pilot to small scale production. With a range of linear scale cores, the rotor capacity can be adjusted from 400 mL to 1,600 mL while retaining the same separation parameters as the KII and Promatix 1000 ultracentrifuges. Features include: • Up to 100 L production capacity per batch • Multiple rotor configurations in air turbine or electric motor drive • Throughput up to 60 L/h

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Leaders in Scalable Ultracentrifugation Solutions-8

AW Promatix 1000 Research and Development with Linear Scalability The Promatix 1000 is designed to develop protocols for the separation, fractionation and concentration of viral vectors, virus-like particles, viruses, viral and bacterial vaccines, macromolecules and cellular organelles.

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Leaders in Scalable Ultracentrifugation Solutions-9

Fully programmable to run user defined applications. Fully automated for gradient and product loading, continuous flow separation, fraction collection and cleaning. The system provides operators with easy to read continuous displays of operational steps, critical run data and subsystem status. Scalable cores available with the Promatix 1000 enable researchers to utilize continuous flow methodologies with research scale process volumes and eliminate traditional small scale, batch-type processes. The AWST patented core technology allows for linear scalability to full manufacturing scale with no...

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Leaders in Scalable Ultracentrifugation Solutions-10

Alfa Wassermann's fluid handling system fully automates and standardizes the critical process of fluid filling and fractionation in a selfcontained mobile work station. System design includes: • • • Fluid routing pinch valves Flow rate and direction control pump Flow, pressure, and temperature product sensors AFH software comes pre-loaded with standard fluid handing protocols. Custom protocols that include sanitation, rinsing, filling, fractionation and other methods can be programed on site by the user. Network integration is available to utilize upstream/downstream inputs and outputs via open...

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Leaders in Scalable Ultracentrifugation Solutions-11

Automated Fluid Management

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Linear Scalability Linear scalability delivers operational efficiency and cost savings in the product development race. Only Alfa Wassermann uniquely designed ultracentrifuges are linear scalable. Data analysis of product peaks for each run confirm similar peak height and width in both the KII largescale, PKII Pilot-scale and the Promatix 1000 research scale ultracentrifuge systems. The peak densities are similar in all centrifuge runs. The figures on page 13 describe a similar gradient shape across the Alfa Wassermann range of ultracentrifuges. From the figures both scalability and linearity...

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Leaders in Scalable Ultracentrifugation Solutions-13

PKII with PK3 Core 1600 mL PKII with PK3 Core 800 mL PKII with PK3 Core 400 mL Absorbance Absorbance Promatix 1000 with PX3 Core 230 mL Legend — Sucrose (%)

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Leaders in Scalable Ultracentrifugation Solutions-14

Continuous Flow Ultracentrifuges Rotor Specifications and Applications Alfa Wassermann offers a broad range of rotors each uniquely suited to specific particle applications and desired volumes. Rotor volumes range from as little as 0.19 L to 8.4 L for batch or continuous flow operations. Common applications include Influenza, AAV, Adenovirus, Hepatitis B, Rabies, and more. Each rotor assembly is composed of a tubular bowl and two end caps which are made of titanium alloy. Contained within the titanium bowl is the Noryl® rotor core. This assembly forms flow channels down which process material...

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