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Series CMR Rotary Filling Machine

Series CMR Rotary Filling Machine

Series CMR Rotary Filling Machine

Product catalog summary
Standard Features
  • Dust-free filling and quick-release, no-tools changeover.
  • FDA approved silicone “flex-seals” and auger machined from solid.
  • All stainless steel contact parts and a turret jogging system.
  • Servo-driven auger and main turret with independent agitation drive.
  • Fully enclosed dust retention and extraction system.
  • PLC control via touch-screen panel.
Options
  • 1 to 4 filling heads and 12 to 48 transfer funnels.
  • Vibration or pulsed air technology and check-weigher or laser level feedback.
  • Integrated tare-and-gross weighing and piano reject system.
  • Lean-Clean 56 Litre Split Hopper and Hopper Level Probe.
  • Bulk Feed Accessories and full stainless-steel specification.
  • 316L stainless steel contact parts.
System Overview

All-Fill’s Continuous Motion Rotary systems are designed for high-speed, high accuracy filling of powders and granules. The system can handle up to 400 containers per minute with turret sizes ranging from 500mm PCD to 2m, carrying 12 to 48 transfer funnels. The system is capable of one to four filling head configurations, depending on container neck size and powder flow characteristics.

All powder contact parts are designed to be recess-free for easy cleaning and can be quickly removed and reassembled without tools. Container handling parts are quick-release and color-coded for fast changeovers.

Technology and Features

The system uses vibration or pulsed air technology to manage powder flow, reducing noise and preventing bridging and sticking in funnels. Integrated tare-and-gross weigh systems ensure 100% net weight validation for containers of inconsistent weight.

Additional Features
  • Twin head with 18 pockets and acrylic Siamese hopper.
  • Tare weigh stations for empty bottles and gross weigh stations for filled bottles.
  • 100% net weight validation and reject station with conveyor for out-of-tolerance bottles.
  • No bottle – no fill safety system and 21CFR Part 11 compliant audit trail for weight validation.
  • Full statistical package with ‘real-time’ graphic trend display and traffic light beacon.
Safety and Compliance

The system includes a 56L stainless steel split hopper, motorized jacking of the turret and filling head, and a vibratory level probe for connection to a hopper feed system. It also features an active feedback system with downstream check-weigher and a piano reject system with gravity roller reject conveyor. The system is Ex (ATEX) certified for safety inside the hopper and funnel, as well as for all external components.

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Catalog excerpts

Series CMR Rotary Filling Machine-1

Series CMR Continuous Motion Rotary Systems The Series CMR continuous motion rotary fillers offer high-speed, high accuracy filling for a wide variety of powders and granules. With turret sizes from 500mm PCD to 2m carrying 12 to 48 transfer funnels, production output up to 400 containers per minute can be reached. One, two, three and four filling head configurations are available, dependent upon the size of container neck opening and powder flow characteristics. All-Fill’s Continuous Motion Rotary systems fill exceptionally cleanly. The powder is progressed from the client’s bulk feed system into the container via a completely sealed turret. The fillers can be offered with fully integrated check-weighing and reject systems, together with full feedback to the filling head. The fill weight performance of the filling machine can be displayed in ‘real-time’ graphical form on the touchscreen HMI. All powder contact parts are recess-free for easy cleaning and can be removed and re-assembled speedily without the use of tools. Containers handling parts are quick-release and colour-coded for super-fast changeovers. Dust-free filling Quick-release, no-tools changeover FDA approved silicone “flex-seals” Auger machined from solid All stainless steel contact parts Turret jogging system Servo-driven auger Servo-driven main turret Independent agitation drive Fully enclosed dust retention and extraction system PLC control via touch-screen panel 1 to 4 filling heads 12 to 48 transfer funnels Vibration or pulsed air technology Check-weigher or laser level feedback Integrated tare-and-gross weighing Piano reject system Lean-Clean 56 Litre Split Hopper Hopper Level Probe Bulk Feed Accessories Full stainless-steel specification 316L stainless steel contact parts All-Fill International Ltd Unit 5 Gateshead Close | Sunderland Road | Sandy | Bedfordshire | SG19 1RS | United Kingdom +44

 Open the catalog to page 1
Series CMR Rotary Filling Machine-2

Series CMR Continuous Motion Rotary Systems Powder flow characteristics will determine the system of transfer from the funnel into the containers. Where vibration is employed, only the lower funnel section and the container is jogged, reducing inertion and noise levels. With small doses of sticky powders, AllFill’s unique pulsed air technology prevents bridging and sticking in the funnels. For glass bottles and other containers of inconsistent weight, integrated tare-and-gross weigh systems provide 100% net weight validation. S e r ie s C M R C o n t i n u o u s Motion Rotary Filling M ac h ine...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.