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MASTER_D_1000_LAMINATOR

MASTER_D_1000_LAMINATOR
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MASTER_D_1000_LAMINATOR

Product catalog summary
Overview
The BOBST MASTER D 1000, TD 1000, and TX 1000 Laminators are advanced platforms designed for high-performance flexible packaging. These machines are modular, allowing upgrades to tandem or triplex configurations, enhancing production capabilities across various industrial segments such as energy and technical laminates.
Packaging Market
The laminators meet key market needs including food safety, brand protection, customization, color control, sustainability, and faster time-to-market, supporting global safety and environmental standards.
Benefits and Features
  • Multi-trolley coating unit design supports solvent-based, water-based, and solventless lamination processes.
  • Configurable in duplex, duplex tandem, and triplex setups for flexible production.
  • High-speed printing up to 600 m/min with automatic reel splicing and in-register applications.
  • Advanced drying tunnel technology for efficient drying with reduced energy consumption.
  • Operator-friendly features include a sophisticated Human Machine Interface (HMI) and connectivity for remote monitoring and maintenance.
Specifications
The laminators handle substrates like film, laminates, paper, and aluminum, supporting web widths from 1350 mm to 1750 mm and speeds up to 600 m/min. They feature various heating systems and can perform multiple inline processes.
Technical Information
The flexo, solventless, and rotogravure trolleys provide high-quality adhesive coating with reduced waste and downtime. The REGISTRON® system ensures precise mark-to-mark reading for in-register applications, enhancing efficiency and reducing material waste.
Conclusion
The BOBST MASTER 1000 series laminators offer a comprehensive solution for high-volume, high-quality lamination needs, focusing on sustainability, efficiency, and adaptability to market demands.
General Services
BOBST provides a range of services to enhance equipment performance and productivity, including:
  • Maintenance Plus: Scheduled maintenance by certified technicians to maximize uptime and performance.
  • Approved Parts and Logistics: Availability of original and certified parts worldwide, ensuring quality and extended maintenance intervals.
  • Machine Upgrades: Additional features and enhanced functionality to future-proof investments.
Connected Services
BOBST's connected services integrate digital transformation into manufacturing processes, featuring:
  • Helpline Plus & Premium: Remote access intervention and expert support.
  • Helpline Plus & Premium AR: Augmented Reality assistance with visual instructions.
  • Connect Portal: A web portal for accessing equipment data and analysis.
  • Remote Monitoring: Real-time production KPIs and alerts for better control.
  • Downtime Tracking: Tools to track and analyze downtime for productivity improvement.
  • MES/ERP Interface: Web-based API for seamless data integration with on-site systems.
Conclusion
BOBST's services and connected solutions enhance productivity, ensure equipment longevity, and integrate digital advancements into manufacturing processes, preparing businesses for the evolving digital landscape.
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Catalog excerpts

MASTER_D_1000_LAMINATOR-1

ˍ Productivity and performance at their best MULTI-TECHNOLOGY LAMINATION MASTER D 1000 | TD 1000 | TX 1000 LAMINATOR www.bobst.com

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MASTER_D_1000_LAMINATOR-2

ˍAdvancing flexibility The MASTER 1000 LAMINATOR is a flexible multi-technology platform for production of high performance flexible packaging. A very versatile duplex laminator, the MASTER D 1000 LAMINATOR can be supplied in very large web widths and handle a wider ranging variety of applications for industrial market segments such as energy and technical laminates. Very flexible and modular, it can be upgraded to the MASTER TD 1000 LAMINATOR tandem configuration any time after installation. The MASTER TX 1000 LAMINATOR triplex machine is an exceptionally productive and quality-driven solution...

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MASTER_D_1000_LAMINATOR-3

Packaging market – Labels & flexible materials ˍCreating value BOBST innovations are driven by customer and brand owner needs. > READ MORE Safety Food safety and brand protection are major requirements. Anti-counterfeiting and traceability are required across the entire supply chain. Customization, versioning, personalization Packaging needs to reach all segments of society taking almost any shape and size across multiple job lengths across the globe. Color control and brand image Color consistency and control across all substrates needs to be guaranteed for brands to look good across the globe....

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MASTER_D_1000_LAMINATOR-4

> At a glance > Packaging market A flexible platform for high performance applications – Multi-trolley coating unit design for application of different process technologies: solvent-based and water-based dry or wet lamination, solventless lamination, in-register printing on pre-printed substrates – Duplex, duplex tandem or triplex configuration. Upgradeable to tandem any time after the installation – Dedicated configurations to provide the best fit to the applications to be run on the line: from flexible packaging through to technical laminates – Larger web widths up to 1750mm and above upon...

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MASTER_D_1000_LAMINATOR-5

> At a glance > Packaging market > Benefits and features Exceptional performance – High speed printing up to 600 m/min – Fully automatic bi-directional reel splice at maximum production speed. In- register applications back in register almost immediately – Outstanding quality performance at high speed of exclusive flexo trolley coating technology – Latest design of the gravure and solventless trolleys delivering coating uniformity and visual appeal with all applications – Very fast tool-less job changeovers – Very high machine uptime and faster time-to-market – Optimum electrical energy balancing...

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MASTER_D_1000_LAMINATOR-6

> At a glance > Packaging market > Benefits and features Exceptional quality at high speed – Very sensitive web handling of all substrates types, thicknesses and web combinations – Unparalled capabilities with aluminum foil substrates: no breaks, no wrinkles – All trolley designs ensure consistent coating uniformity and a flawless visual appeal with all applications – REGISTRON® mark-to-mark reading system in real time for in-register applications achieves unparalleled reduction of any type of waste, as well as non-conformity of the final product – Air exhaust from the bottom of the drying tunnel...

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MASTER_D_1000_LAMINATOR-7

Specifications – Measurements > At a glance > Packaging market > Benefits and features >1-3 >4-6 >7-9 > Specifications > Measurements > echnical T information > Related products > Services > General services > Connected Services > Your dream machine * alues may vary according to the configuration and accessories. V Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2020 BUWF-M1000-EN-012020 Page 7/15

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MASTER_D_1000_LAMINATOR-8

Specifications – Measurements > At a glance > Packaging market > Benefits and features >1-3 >4-6 >7-9 > Specifications > Measurements > echnical T information > Related products > Services > General services > Connected Services > Your dream machine * alues may vary according to the configuration and accessories. V Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2020 BUWF-M1000-EN-012020 Page 8/15

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MASTER_D_1000_LAMINATOR-9

Specifications – Measurements > At a glance > Packaging market > Benefits and features >1-3 >4-6 >7-9 > Specifications > Measurements > echnical T information > Related products > Services > General services > Connected Services > Your dream machine * alues may vary according to the configuration and accessories. V Data is not binding. Non-contractual pictures. The manufacturer reserves the right to make modifications without notice. © BOBST SA 2020 BUWF-M1000-EN-012020 Page 9/15

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MASTER_D_1000_LAMINATOR-10

Specifications – Technical information Materials handled Substrates Film, laminates, paper, aluminium Solvent-based, water-based, solventless > At a glance Max mechanical speed Winders type Winders reel diameter Heating system Inline processes Duplex configuration Dry lamination with solvent-based adhesives Dry lamination with water-based adhesives Solventless lamination In register printing on pre-printed substrates Tandem/Triplex configuration 39 - 51 in Thermal oil, steam, electric, gas burner > Packaging market > Benefits and features >1-3 >4-6 >7-9 > Specifications > Measurements > echnical...

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MASTER_D_1000_LAMINATOR-11

Related products - Coating systems > At a glance > Packaging market > Benefits and features >1-3 FLEXO TROLLEY BOBST enjoys a worldwide reputation for the quality of its flexo coating system which is proven as the highest quality application for coating solvent-based adhesives. The system provides a far superior optical quality of the laminated structure due to improved adhesive distribution, a lower coating weight with comparable bond strength, as well as a wide coating range without changing the coating cylinder. SOLVENTLESS TROLLEY The BOBST solventless trolley delivers a consistently repeatable...

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