Capsule Filling, Loading, Polishing & Counting Machines
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Semi Automatic Capsule/Tablet Counting & Filling MODEL PCI 1500 Semi Automatic capsules/tablets counting and filling machine Model PCI 1500 is ideal for small/large scale pharmaceutical units. The machine is compact, occupies minimum space, simple to operate and easy to maintain. OPERATION Filled capsules/tablets are fed into the hopper. The amplitude of vibration can be controlled to synchronize and achieve the required counting speed. The capsules / tablets move along the periphery and are aligned to enter the adjustable guide channel in single line along the track to pass through the beam of Photoelectric Fiber Optical Sensor/Scanner at the filling station. The photoelectric scanner counts the pre-determined quantity of the capsules/tablets and stops automatically until the next container is placed underneath the Filling nozzle. The machine is incorporated with two filling nozzles for continuous counting and filling. One bottle is always in place for filling. The operator simply picks up a filled bottle and replaces it with an empty bottle. A No-Bottle-No-fill sensor is provided at the bottle holding station. Once the bottle is filled, the machine stops automatically. Capsule Inspection-Cum-Polishing Machine OUTPUT 35,000 - 40,000 capsules per hour TECHNICAL SPECIFICATIONS: Conveyor belt drive: 0.25 HP, 440 Volts, 3 Phase, 50 Cycles, 1400 RPM OUTPUT (Approx) Polishing Brush Drive: 1.0 HP DC Motor, 220/180 Volts, 50 Cycles, 1500/1800 RPM Tablets - 1000 to 1800 per minute Capsules - 1200 to 1500 per minute Vacuum blower: 2.0 HP, 440 Volts, 3 Phase, 50 Cycles, 2800 RPM Vacuum 150 mm Hg, Pressure-2.5 PSI, Capacity-100 CFM TECHNICAL SPECIFICATIONS: Main Drive: 0.25 HP, 220volt, 3 Phase, 50 Cycles, 1400 RPM Overall Dimension: 1150mm (L) x 950mm(W) x 1600mm (H) Motor for empty capsule attachment: 1.0 HP, 440 Volts, 3 Phase, 50 Cycles, 2800 RPM OPERATION The capsule inspection and polishing machine is designed basically to inspect and polish capsules after powder filling operation prior to final packing. The rotary spiral principle of polishing ensures a high gloss finish even with Hygroscopic powder. Filled capsules travel from the hopper to the vibrating tray and passes through the Inspection belt, which is provided with Light arrangement for visual inspection of damaged or rejected capsules prior to polishing. The capsules travel in a zigzag way on the inspection belt. While traveling on the Inspection belt S.S. Strips provided on the inspection belt rotate the capsules. This helps the operator to Inspect and sort out the rejected capsules from the inspection belt. After passing through the inspection belt, the filled capsules are fed to the spiral brush through a funnel. Filled capsules pass through spiral brush. The powder is sucked by the suction blower attached to the polishing brush. SPECIAL FEATURES Simple to operate. Can be handled by semi-skilled operator. Easily removable parts. Sturdy Fabrication and long life. Designed to polish all sizes of capsules INTERCHANGEABILITY It is recommended to use separate polishing brushes for different products to avoid contamination. Separate polishing brushes can be supplied for different types of powder. Polishing brushes can be interchanged easily. SALIENT FEATURES Product contact parts SS 304 / SS316 / SS 316L quality (except rotary table). Photoelectric Fiber Optical Sensor/Scanner for sensing capsules/tablets. Counting speed is adjustable through Variable Frequency Drive. Amplitude of vibrator is adjustable to meet PHARMA CHEM INDUSTRIES counting speed. MACHINES CAN BE SUPPLIED FOR 380 VOLTS 3PHASE 50 Hz OR 220 VOLTS 3PHASE 60 Hz AS PER CLIENT’S REQUIREMENTS Programmable Logic Control (PLC) system with HMI enables visual display of the operating parameters besides ensuring accuracy, reliability and reduced operator fatigue. Capsule Filling, Loading, Polishing & Counting Machines Pharma Chem Industries offers comprehensive technical consultancy and advisory assistance if required. Necessary personnel training and assistance are provided as after-sales support. No change parts required. As the design and manufacture of Pharma Chem Industries machines are subject to continual improvement, the product supplied may differ in some details from the specifications and illustrations given herein. Glass Rotary table. No-bottle-no-fill arrangement. PHARMA CHEM INDUSTRIES M/s. PHARMA CHEM INDUSTRIES,Unit No.25, 'A' Building, Ground Floor, Virwani Industrial Estate, Western Express Highway, Goregaon (East), Mumbai - 400 063. Tel: 00-91-22-29275873/74. Email: phamachem@mtnl.net.in/phamachem@vsnl.net DEPENDABLE AND COST EFFECTIVE

Decapsulation Machine OPERATION Fill loading tray with empty capsules. Place tray in bed. Operate cam handle to separate capsules cap from body. Automatic Capsule Loaders Place powder tray in position, fill with accurate quantity of powder and spread with scraper. Operate pin plate to compress and fill. Fills a 300-hole plate in 14 seconds. The horizontal loader can feed 4 to 5 manual capsule filling machine trays depending on the quality of the capsule and the skill of the operator. Operate lever to lock capsules cap and body. This equipment has been rated as ideal for small/ medium scale...