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Capsule Filling, Loading, Polishing & Counting Machines

Capsule Filling, Loading, Polishing & Counting Machines

Capsule Filling, Loading, Polishing & Counting Machines

Product catalog summary
Overview: The document provides detailed information on various machines used in the pharmaceutical industry for capsule and tablet processing, including semi-automatic counting and filling machines, capsule inspection and polishing machines, automatic capsule loaders, manual capsule filling machines, and decapsulation machines. Each machine is designed to enhance efficiency, accuracy, and ease of operation in pharmaceutical manufacturing.
Semi-Automatic Capsule/Tablet Counting & Filling Machine (Model PCI 1500):
  • Constructed with high-quality stainless steel (SS 304/316/316L) for product contact parts.
  • Equipped with a photoelectric fiber optical sensor for accurate counting.
  • Adjustable counting speed via a variable frequency drive.
  • Features a no-bottle-no-fill sensor and two filling nozzles for continuous operation.
  • Output: Tablets - 1000 to 1800 per minute; Capsules - 1200 to 1500 per minute.
  • Technical Specifications: Main Drive - 0.25 HP, 220V, 3 Phase; Dimensions - 1150mm x 950mm x 1600mm; Weight - 1050 kg.
Capsule Inspection and Polishing Machine:
  • Designed for inspecting and polishing capsules post-filling.
  • Utilizes a rotary spiral principle for high gloss finish.
  • Features a lighted inspection belt for visual inspection and sorting of capsules.
  • Separate polishing brushes recommended for different products to avoid contamination.
  • Output: 35,000 - 40,000 capsules per hour.
  • Technical Specifications: Conveyor belt drive - 0.25 HP; Polishing Brush Drive - 1.0 HP DC Motor; Vacuum blower - 2.0 HP; Dimensions - 2250mm x 1220mm x 1850mm; Weight - 495 kg.
Automatic Capsule Loaders:
  • Ideal for small to medium-scale pharmaceutical units.
  • Compact, user-friendly design with high production efficiency.
  • Available in vertical (Model PCL V28) and horizontal (Model PCL H14) configurations.
  • Output: Vertical - fills a 300-hole plate in 28 seconds; Horizontal - fills a 300-hole plate in 14 seconds.
  • Technical Specifications: Drive - 0.25 HP, 3-Phase; Vertical Dimensions - 490mm x 630mm x 985mm; Horizontal Dimensions - 600mm x 685mm x 1015mm; Weight - Vertical 100 kg, Horizontal 120 kg.
Manual Capsule Filling Machine:
  • Suitable for all classes of pharmaceutical manufacturers and R&D sections.
  • Simple operation with negligible rejections and no weight variations.
  • Available in models with 100 or 300 holes.
  • Constructed with stainless steel for durability and compliance with cGMP norms.
Decapsulation Machine:
  • Designed for separating powder and shell without crushing capsules.
  • Compatible with all capsule sizes using appropriate change parts.
  • Features an enclosed design to prevent dust pollution and speed variation control.
  • Technical Specifications: Main Drive Motor - 0.25 HP, 220V, 1 Phase; Dimensions - 600mm x 460mm x 1450mm; Weight - 100 kg.
General Recommendations:
  • Pharma Chem Industries provides technical consultancy, training, and after-sales support.
  • Machines are designed for continual improvement, and specifications may vary slightly from illustrations.
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Catalog excerpts

Capsule Filling, Loading, Polishing & Counting Machines-1

Semi Automatic Capsule/Tablet Counting & Filling MODEL PCI 1500 Semi Automatic capsules/tablets counting and filling machine Model PCI 1500 is ideal for small/large scale pharmaceutical units. The machine is compact, occupies minimum space, simple to operate and easy to maintain. OPERATION Filled capsules/tablets are fed into the hopper. The amplitude of vibration can be controlled to synchronize and achieve the required counting speed. The capsules / tablets move along the periphery and are aligned to enter the adjustable guide channel in single line along the track to pass through the beam of Photoelectric Fiber Optical Sensor/Scanner at the filling station. The photoelectric scanner counts the pre-determined quantity of the capsules/tablets and stops automatically until the next container is placed underneath the Filling nozzle. The machine is incorporated with two filling nozzles for continuous counting and filling. One bottle is always in place for filling. The operator simply picks up a filled bottle and replaces it with an empty bottle. A No-Bottle-No-fill sensor is provided at the bottle holding station. Once the bottle is filled, the machine stops automatically. Capsule Inspection-Cum-Polishing Machine OUTPUT 35,000 - 40,000 capsules per hour TECHNICAL SPECIFICATIONS: Conveyor belt drive: 0.25 HP, 440 Volts, 3 Phase, 50 Cycles, 1400 RPM OUTPUT (Approx) Polishing Brush Drive: 1.0 HP DC Motor, 220/180 Volts, 50 Cycles, 1500/1800 RPM Tablets - 1000 to 1800 per minute Capsules - 1200 to 1500 per minute Vacuum blower: 2.0 HP, 440 Volts, 3 Phase, 50 Cycles, 2800 RPM Vacuum 150 mm Hg, Pressure-2.5 PSI, Capacity-100 CFM TECHNICAL SPECIFICATIONS: Main Drive: 0.25 HP, 220volt, 3 Phase, 50 Cycles, 1400 RPM Overall Dimension: 1150mm (L) x 950mm(W) x 1600mm (H) Motor for empty capsule attachment: 1.0 HP, 440 Volts, 3 Phase, 50 Cycles, 2800 RPM OPERATION The capsule inspection and polishing machine is designed basically to inspect and polish capsules after powder filling operation prior to final packing. The rotary spiral principle of polishing ensures a high gloss finish even with Hygroscopic powder. Filled capsules travel from the hopper to the vibrating tray and passes through the Inspection belt, which is provided with Light arrangement for visual inspection of damaged or rejected capsules prior to polishing. The capsules travel in a zigzag way on the inspection belt. While traveling on the Inspection belt S.S. Strips provided on the inspection belt rotate the capsules. This helps the operator to Inspect and sort out the rejected capsules from the inspection belt. After passing through the inspection belt, the filled capsules are fed to the spiral brush through a funnel. Filled capsules pass through spiral brush. The powder is sucked by the suction blower attached to the polishing brush. SPECIAL FEATURES Simple to operate. Can be handled by semi-skilled operator. Easily removable parts. Sturdy Fabrication and long life. Designed to polish all sizes of capsules INTERCHANGEABILITY It is recommended to use separate polishing brushes for different products to avoid contamination. Separate polishing brushes can be supplied for different types of powder. Polishing brushes can be interchanged easily. SALIENT FEATURES Product contact parts SS 304 / SS316 / SS 316L quality (except rotary table). Photoelectric Fiber Optical Sensor/Scanner for sensing capsules/tablets. Counting speed is adjustable through Variable Frequency Drive. Amplitude of vibrator is adjustable to meet PHARMA CHEM INDUSTRIES counting speed. MACHINES CAN BE SUPPLIED FOR 380 VOLTS 3PHASE 50 Hz OR 220 VOLTS 3PHASE 60 Hz AS PER CLIENT’S REQUIREMENTS Programmable Logic Control (PLC) system with HMI enables visual display of the operating parameters besides ensuring accuracy, reliability and reduced operator fatigue. Capsule Filling, Loading, Polishing & Counting Machines Pharma Chem Industries offers comprehensive technical consultancy and advisory assistance if required. Necessary personnel training and assistance are provided as after-sales support. No change parts required. As the design and manufacture of Pharma Chem Industries machines are subject to continual improvement, the product supplied may differ in some details from the specifications and illustrations given herein. Glass Rotary table. No-bottle-no-fill arrangement. PHARMA CHEM INDUSTRIES M/s. PHARMA CHEM INDUSTRIES,Unit No.25, 'A' Building, Ground Floor, Virwani Industrial Estate, Western Express Highway, Goregaon (East), Mumbai - 400 063. Tel: 00-91-22-29275873/74. Email: [email protected]/[email protected] DEPENDABLE AND COST EFFECTIVE

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Capsule Filling, Loading, Polishing & Counting Machines-2

Decapsulation Machine OPERATION Fill loading tray with empty capsules. Place tray in bed. Operate cam handle to separate capsules cap from body. Automatic Capsule Loaders Place powder tray in position, fill with accurate quantity of powder and spread with scraper. Operate pin plate to compress and fill. Fills a 300-hole plate in 14 seconds. The horizontal loader can feed 4 to 5 manual capsule filling machine trays depending on the quality of the capsule and the skill of the operator. Operate lever to lock capsules cap and body. This equipment has been rated as ideal for small/ medium scale Pharmaceutical...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.