Introduction
The document provides detailed information on ASEM® fume cabinets, focusing on their design, functionality, and safety features. ASEM® is a leader in fume hood production, ensuring operator safety in laboratories.
Certifications and Quality
ASEM® fume hoods are certified according to EN 14175 and UNI TS 11710 standards, ensuring compliance with safety objectives. The company emphasizes quality through rigorous testing and certification processes, including electrical and aerodynamic tests.
Historical Background
The concept of fume hoods dates back to 1450, invented by Giuliano Sorboni to prevent self-poisoning during chemical preparations. This method evolved over centuries, becoming a staple in laboratory safety.
ASEM® Fume Hoods
ASEM® offers a range of fume hoods with various sizes and materials, designed to meet safety standards and enhance performance. They are tested for containment and certified for safety and efficiency.
Key Features- Airfoil: Promotes air entry and prevents vortex formation.
- Double Extraction: Enhances removal of heavy vapors.
- Alarm System: Alerts operators to low flow conditions.
- Sash and Locks: Provides secure access and maintains containment.
- Economy Flow: Reduces suction volume without compromising safety.
Advanced Systems
The DPC2 system with VAV (RMP) offers rapid response times and balanced double suction, enhancing safety and efficiency. The RMP system provides mechanical flow regulation, ensuring constant suction speed and immediate response to sash movements.
Advantages of Double Suction System- Reduces required flow rates and avoids turbulence.
- Allows continuous suction on the worktop.
- Ensures high safety performance with low containment index values.
Conclusion
ASEM® fume hoods are designed to provide maximum safety and efficiency in laboratory environments. Their innovative systems and rigorous testing ensure they meet the highest standards of quality and performance.
Specifications
The document details various models of ASEM fume cabinets, highlighting their versatility, flexibility, and safety features. The cabinets are constructed with metal structures coated with anti-acid epoxy paints, suitable for use with solvents and flammable products. They are available in different classes and configurations, including single and double sashes, and are designed for routine laboratory applications.
Procedures
The document outlines the operation of the fume hoods, including manual and automatic settings for air flow control. It describes the use of microprocessor control systems with hot wire anemometric sensors for precise air flow management. The systems allow for remote management, display of operating parameters, and alarm notifications.
Standards and Certifications
The fume cabinets are certified according to EN 14175 standards, ensuring safety and reliability. The document also mentions compliance with electrical safety standards EN 61010-1 and EMC immunity standards EN 61000-6-2 and EN 61000-6-4.
Recommendations
For optimal performance, the document recommends using the hoods with the appropriate accessories and services, such as the SMART SYSTEM AC 4000 for enhanced control and monitoring. It also suggests the use of presence sensors and motorised sash opening systems for improved safety and efficiency.
Key Features and Accessories
The document highlights several key features, including the RMP mechanical flow regulator for maintaining constant air speed, the ACF automatic compensation flow system for air balance, and various accessories like armrests with probes and low consumption locks.
Energy Efficiency and Cost Savings
The document provides detailed data on air flow rates, energy consumption, and cost savings achieved through the use of variable air volume (VAV) systems. It emphasizes significant energy savings and reduced operational costs when using these systems.
Conclusion
The ASEM fume cabinets offer a comprehensive solution for laboratory air management, combining safety, efficiency, and flexibility. The integration of advanced control systems and compliance with international standards make them a reliable choice for laboratory environments.
Worktop Specifications
The document provides detailed specifications for various worktop models, including dimensions, opening dimensions, fixed and variable volume capacities, and chemical resistance levels. Each model is identified by a unique code and includes measurements in millimeters for width, depth, and height, as well as specific volume capacities in cubic meters per hour (m3/h). The chemical resistance is noted as less than 0.1 ppm for all models.
Containment Index
The containment index section lists various air volume extraction rates at different velocities (0.3 m/s and 0.5 m/s). These rates are presented in a tabular format, indicating the volume of air extracted at specified velocities, which is crucial for maintaining safe and efficient operation of fume cabinets.
Worktop Materials- Monolithic Stone: Made from a mixture of clays, quartz, kaolin, and feldspar, fired at 1300°C. It features high chemical resistance, smooth surface, and compliance with DIN 12916 standards.
- Laminated Stone: A 3 mm thick stone slab reinforced with fiberglass, offering high chemical resistance and compatibility with food. It is fire-resistant and recyclable.
- Polypropylene: Injection-moulded with perimeter edges, offering excellent chemical resistance to acids and alkalis, suitable for temperatures up to 140°C.
- Stainless Steel: Made from 316 AISI 18/10 stainless steel, featuring anti-overflow edges and a smooth surface to prevent bacterial growth. Complies with various UNI standards.
- Acrylic Resin: Composed of acrylic resin and mineral fillers, offering high resistance to impact, wear, and UV rays. It is non-porous, eco-friendly, and available in various colors.
Each material is described with its specific properties, dimensions (depth 750 mm, thickness 38 mm), and suitability for different applications.
Worktop Specifications
1. Porcelain and Vitrified Steel Worktop: Made from decarburised steel with anti-overflow edges, acid-resistant enamel, and double-fired at 820°C. Resistant to chemicals, oils, and stains. Dimensions: Depth 750 mm, Thickness 45 mm.
2. HPL Laminate Worktop: Composed of thermosetting resins and wood fibers, non-porous, resistant to chemicals, and adaptable for laboratory needs. Standard color light grey. Dimensions: Depth 750 mm, Thickness 16 mm.
3. Glass + Laminate Worktop: 6 mm tempered glass, chemically inert, supported by a water-repellent chipboard. Dimensions: Depth 750 mm, Thickness 31 mm.
Fume Cabinets and Accessories
1. Fume Cabinet Dimensions: Various materials and sizes available, including monolithic stone, laminated stone, stainless steel, porcelain steel, acrylic resin, glass, polypropylene, and HPL laminate.
2. Metal and Laminate Cabinets: Certified for storing harmful chemicals, available in various dimensions, with features like shockproof edges and adjustable shelves.
3. Cleaning Plenum: Made of PVC, ensures uniform suction and purification of fumes through nebulised water and condensation methods.
Ventilation and Suction Systems
1. Suction Modules: Designed for efficient air purification, with options for customization and accessories.
2. Electric Suction Devices: Made for chemical labs, with IP55 protection, suitable for outdoor use, and available in single-phase or three-phase versions.
Additional Features
1. Customizable Accessories: Includes electrical services, water and gas services, and technical gas taps.
2. Safety and Compliance: Products comply with various standards, ensuring safety and efficiency in laboratory environments.
Specifications
The document describes various types of electric suction devices and fume cabinets, highlighting their construction and performance specifications. The devices are made from UV-resistant polypropylene and feature high-performance fans with forward-curved blades. They are available in both single-phase and three-phase versions with IP55 protection. The motors range from 0.18 KW to 3 KW, with varying flow rates and prevalence.
Procedures
The document outlines the installation and maintenance procedures for the suction devices and fume cabinets. It emphasizes the importance of placing withdrawal points in straight sections of ductwork to ensure accurate measurements and sampling. The document also provides guidelines for the installation of accessories such as dampers, flexible tubes, and chimneys.
Standards and Certifications
The fume cabinets are certified according to European directives EN14175-2-3-4-5-6-7, ensuring safety and performance. The document also references compliance with Decree Law 81/08 and related decrees, as well as various UNI EN standards for testing and installation.
Recommendations
The document recommends using activated carbon filter boxes for treating fumes and vapors, which should be positioned before the centrifugal extractor. It also suggests using manual dampers for hoods equipped with alarms without automatic air speed regulators.
Key Features
- The fume cabinets are designed for collective protection, preventing the formation of explosive atmospheres and protecting against chemical projections.
- The structure is made of sheet steel with a modular design for easy interchangeability and maintenance.
- The sash is equipped with laminated glass and can be opened in various positions for operator safety.
- The document includes detailed descriptions of accessories and installation components, such as fireproof pipes, curves, and reduction/increase fittings.
Critical Information
- The document highlights the importance of adhering to safety standards and ensuring proper installation to minimize risks to laboratory workers.
- It provides detailed specifications for each model of suction device and fume cabinet, including motor power, flow rate, and prevalence.
- The document emphasizes the need for regular maintenance and easy replacement of parts to reduce management costs.
Specifications
The document outlines the specifications for ASEM fume cabinets, focusing on safety features, construction materials, and operational guidelines. The cabinets are designed to comply with EN 14175 standards, ensuring user safety through features like automatic locking systems and optical/acoustic alarms. The sash frames are equipped with safety devices to prevent accidental falls in case of cable or belt breakage.
Construction and Materials
The fume cabinets are constructed using TIG welded steel tubes for high load capacity and are treated with pickling and hot phosphating processes. The enamel coating is applied electrostatically and undergoes a drying and firing treatment. The structure is reinforced with hexagonal steel screws for robustness. The worktops and internal coverings are made from materials like monolithic stone, laminated stone, polypropylene, epoxy, and stainless steel.
Safety Features
The cabinets include a mechanical locking system for the sash, which can be opened up to 450 mm from the worktop. An optical/acoustic alarm system is activated upon voluntary opening, and the locking system reactivates automatically when the sash is lowered. The counterweights are placed outside the hood to avoid contact with corrosive vapors.
Operational Guidelines
The manual force required to operate the sash should not exceed 30 N per linear meter. The fume cabinets are designed for the extraction of vapors and dust, preventing explosive atmospheres and protecting against chemical projections. They are not suitable for handling biological agents.
Dimensions and Air Flow
The document provides detailed dimensions and air flow rates for various models, including CPR127EN to CPR247EN and CPRW127EN to CPRW247EN. The air flow rates vary based on speed settings, with options for variable volume (VAV) and economy modes.
Control Systems
The cabinets are equipped with various control systems, including options for flow regulation, speed display, and touch controls. The number of supports for fixing lattice varies by model.
Additional Features
The fume cabinets can be equipped with optional features like motorized sashes, external power supply sockets, and various taps for water, vacuum, gas, and compressed air. The design allows for easy replacement of parts to reduce maintenance costs.
Specifications
The document outlines various models of fume cabinets, including CPR125EN, CPR155EN, CPR185EN, CPR215EN, and CPR245EN. Each model has specific dimensions, materials, and features. The construction includes self-supporting hoods with full-height sides and safety glass sashes. Worktops are available in materials like monolithic stone, laminated stone, polypropylene, epoxy, and stainless steel.
Procedures
Flow regulation and speed display are available in certain models, with options for LED displays and touch controls. The document specifies the number of supports for fixing lattice and the availability of motorized sashes.
Standards
All models maintain a pressure drop of 50 Pa and are equipped with external sockets rated at 230 V 16 A IP 55, with internal socket options at IP 56. Lighting is provided by LED outside the suction volume, offering 800 lux.
Recommendations
For optimal performance, it is recommended to utilize the variable air volume (VAV) systems, which offer economy modes to reduce air flow rates and energy consumption. The sash lock heights are adjustable to 450 mm or 300 mm for economy settings.
Key Data from Tables
The document provides detailed air flow rates at different speeds (0.5 m/s and 0.3 m/s) for each model, along with VAV and VAV economy variable volume speeds. The containment efficiency is noted as 0.5/0.01 s/ppm across all models.
Critical Information
Each model's dimensions, weight, and working space are specified, ensuring users can select the appropriate model based on their spatial and functional requirements. The document emphasizes the importance of maintaining the specified pressure and utilizing the recommended materials for durability and safety.
Specifications
The document provides detailed specifications for various models of fume cabinets, including dimensions, weights, air flow rates, and materials used. The working width, depth, and height are consistent across models, with variations in weight and air flow rates depending on the model.
Air Flow and Consumption
Air flow rates are specified at different speeds (0.5 m/s and 0.3 m/s) for each model. Variable air volume (VAV) systems are described, including economy modes that reduce air flow for energy efficiency.
Alarm and Control Systems
Different models of alarm control systems are available, with features such as flow regulation, speed display, and touch controls. Some models offer optional flow displays.
Materials and Construction
The fume cabinets are constructed with various materials, including stone, glass, polypropylene, and stainless steel. The construction includes safety glass sashes and optional windows.
Electricity and Deflectors
Details on power supply sockets, thermal switches, and lighting are provided. External sockets are available, and lighting is positioned outside the suction volume.
Operating Principle
The document explains the air flow mechanism, emphasizing the importance of an expulsion system for fumes. It highlights the need for proper design to ensure smooth operation and maximum safety.
Positioning and Safety Recommendations
Guidelines for positioning fume hoods in laboratories are provided, including minimum distances from walls, doors, and other equipment to ensure safety and efficiency.
Correct Use of Fume Hoods
Recommendations for safe use include avoiding unsuitable electrical sockets, not using the hood for storage, and ensuring proper air flow. Users are advised to keep equipment raised and away from sides to prevent obstruction.
Additional Tips
Advice on setting up connections and piping in laboratories is included, with recommendations for materials and configurations to ensure safety and compliance with standards.
Safety and Usage Guidelines for Fume Hoods
1. General Safety Recommendations:- Maintain a clear space between the lower edge of the sliding panel frame and the work surface.
- Keep the hood's vertical sash in the lowest possible position during work and close it when not in use.
- Position your head vertically in front of the sash for protection against accidental explosions or leaks.
- Avoid putting your head inside the hood to check ongoing processes.
- Open and close the sash slowly to maintain suction efficiency.
2. Equipment and Material Handling:- Place emission sources at least 15-20 cm inside the hood and mark safe areas on the worktop.
- Only keep necessary materials inside the hood and avoid leaving bottles or apparatus inside.
- Use a raised rack for small accessories to allow airflow and avoid disturbing the flow.
- Avoid using large equipment that can create dead spaces and compromise hood effectiveness.
3. Operational Best Practices:- Do not modify the hood structure as it can affect performance.
- The hood should not be used for disposing of toxic products.
- Minimize sudden movements inside the suction chamber to prevent fume escape.
- The operator's position in front of the hood influences its suction capacity.
4. Product Specifications:- Various models of ASEM fume cabinets are available, differentiated by height, sash configuration, and compatibility with acids, bases, and flammable substances.
- Models include CPR and CP series with heights of 2300 mm and 2500 mm, available with one or two sashes.
5. Manufacturer Information:- ASEM S.r.l. is the manufacturer, located in Casale sul Sile, Italy.
- Contact information: Phone +39 0422 785536, Fax +39 0422 827135, Email [email protected], Website www.atcasem.it