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Crystal® PX Filling Lines

Crystal® PX Filling Lines

Crystal® PX Filling Lines

Product catalog summary
Overview
The Crystal® PX family, part of the SKAN Group, is designed for large-scale pharmaceutical filling, capable of handling 100 to 180 vials per minute with batch sizes up to 80,000 vials per shift.
Process Description
  • Filling: Vials are automatically loaded and filled using needles that pierce the stoppers.
  • Laser Re-sealing: Vials are transported to a laser sealing zone where punctures are re-sealed in one second.
  • Capping: A plastic cap is snap-fitted inside a barrier.
Compliance and Specifications
  • Compliant with cGMP and CFR 21 Part 11.
  • Handles vial sizes from 1ml to 50ml with quick format changes.
Versions and Containment
  • Available in isolator, closed RABS, clean room safety barrier, or a combination of isolator and closed RABS.
Validation and Applications
  • Delivered with a full Validation Master Plan.
  • Suitable for aseptic filling of liquid parenterals, including cell and gene therapy products.
Performance and Utilities
  • Output: Up to 180 vials/minute (2ml vials).
  • Filling volume: 0.1 ml to 50 ml with 1% accuracy for water-like viscosity products.
  • 100% in-process control for filling and capping checks.
  • Utilities required: Electricity only.
Materials and Design
  • All product contact parts are made from AISI 316L, compatible with sanitizing agents and H2O2 decontamination.
  • Footprint: 12-16 m² (130-172 ft²).
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Catalog excerpts

Crystal® PX Filling Lines-1

The Crystal® PX family is designed to meet large scale pharmaceutical filling with capacities ranging from 100 vials/min (4 filling nozzles) up to 180 vials/min (8 filling nozzles). Typical batch size may reach 80,000 vials on a single shift basis. Process Filling ■ Ready-to-fill AT-Closed Vials® organized in trays are automatically loaded and transported to the conveyor. ■ Filling is performed by means of specially designed needles that pierce the stoppers and dispense the liquid inside the vials. Laser re-sealing ■ The filled vials are then automatically transported to the laser sealing zone, where laser heads re-seal the puncture trace on the stoppers surface with 1 second shot. ■ The capping is performed inside the barrier, by simple snap-fit of a plastic cap. Compliance Fully compliant with cGMP requirements and CFR 21 Part 11, the Crystal® PX filling lines are able to easily process all sizes of ready-to-fill AT-Closed Vials®, from 1 ml up to 50 ml, thanks to minimized quick and tool-less format change. Member of SKAN Group

 Open the catalog to page 1
Crystal® PX Filling Lines-2

Crystal® PX Filling Lines: Specification IPC (In Process Control) PAT (Process Analytical Technology) Typical footprint Utilities Product Path Materials Aseptic filling of liquid parenterals, including cell and gene therapy products Up to 180 vials/minute and 10.800 vials/hour. 0.1 ml to 50 ml. Typically, 1% (over 1 ml, for water-like viscosity product). 100% filling check by weighing (up to 150 vial/min). 100% capping check. 100% laser re-sealing effectiveness. m²: 12 - 16 ft²: 130 - 172 Electricity only. No water, no compressed air. All single-use. AISI 316L for product contact parts. Compatible...

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