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GENiSYS® Lab

GENiSYS®  Lab

GENiSYS® Lab

Product catalog summary
Overview
The GENiSYS® Lab by AST is a compact, table-top system designed to automate critical aspects of aseptic filling, closing, and sealing processes for vials, syringes, and cartridges. It is engineered for cGMP compliance and is suitable for a variety of applications including cell and gene therapies, clinical trials, and research.

Container Filling System (CFS)
The CFS automates the filling of vials, syringes, and cartridges, applying stoppers immediately after filling. It features programmable recipes for precise filling and in-process weigh checks with electronic batch records to ensure specifications are met.

Container Closing System (CCS)
The CCS is a semi-automatic system for closing syringes and cartridges using vent-tube or vacuum insertion methods. It allows for quick changeovers between container sizes and methods, providing flexibility and control over the closing process.

Vial Sealing System (VSS)
The VSS performs semi-automatic crimp capping for pharmaceutical vials, minimizing particle generation and ensuring high-quality seals. It is ideal for small batch aseptic processing.

Compatibility and Features
All GENiSYS® Lab platforms are compatible with AST's barrier systems, such as bio-safety cabinets and aseptic isolators, maintaining an ISO 5/Grade “A” environment. The systems are designed for cleanroom compatibility and feature a 7” color touchscreen interface.

Technical Specifications
Dimensions: 725mm x 500mm x 630mm (28.5” x 20” x 25”)
Electrical Utilities: 110/220VAC – 60/50Hz
Materials: Pharmaceutical grade stainless steel and plastics

Applications
GENiSYS® Lab systems are suitable for drug product development, process development, compounding, hospital pharmacies, and stability studies, offering advanced features in a compact design.
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Catalog excerpts

GENiSYS®  Lab-1

Container Filling System Container Closing System Vial Sealing System AST’s Container Filling System (CFS) automates the critical aspects of aseptic filling in a compact, table-top design. The CFS fills vials, syringes and cartridges, and applies stoppers to vials immediately after filling. Programmable recipes ensure highly precise and gentle filling, and in-process weigh check with integrated electronic batch records ensures that containers are filled to specification. Designed for cGMP compliance, the versatility and robust features offered by the CFS are guaranteed to meet the needs of a wide variety of applications. The Container Closing System (CCS) is a semi-automatic table-top system for syringe and cartridge closing. Using either vent-tube insertion, vacuum insertion, or a combination of the two, the CCS provides complete control of the closing process for a wide range of syringe and cartridge sizes. Tool-less format parts allow for quick changeover between container sizes or insertion methods, allowing operators to accommodate different containers and closure methods with ease. AST’s Vial Sealing System (VSS) performs semi-automatic crimp capping for a wide range of pharmaceutical vial sizes. The VSS allows users to set, monitor and record critical recipe parameters, and is designed to minimize particle generation during sealing. With the ability to provide consistent, high-quality seals, the VSS is the ideal platform for finishing vials in small batch aseptic processing. Container Closing System GENiSYS Lab provides complete & accurate control of the filling, closing and sealing proce

 Open the catalog to page 1
GENiSYS®  Lab-2

All AST GENiSYS® Lab platforms are fully compatible with our fully integrated barrier systems: • Bio-safety cabinet Laminar airflow hood AST’s GENiSYS® Lab units are ideal systems for drug product development and cGMP production applications. Each system is designed to automate the critical aseptic operations for vial, syringe and cartridge processing, reducing contamination risk and product variability. These table-top systems are engineered to be completely compatible with cleanroom environments, and offer a broad range of advanced features within a compact footprint. Aseptic isolator AST barriers...

 Open the catalog to page 2

All AST Automated Systems of Tacoma catalogs and technical brochures

  1. GENiSYS® C

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.