SONOREX TECHNIK

SONOREX TECHNIK
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SONOREX TECHNIK

Product catalog summary
Overview: This document serves as a comprehensive guide to high-power ultrasonic cleaning technology, detailing its applications, equipment, and benefits. It is designed to assist in selecting appropriate ultrasonic cleaning units for various industrial needs.
Ultrasonic Cleaning: Ultrasonic cleaning uses ultrasound to create cavitation bubbles in a liquid, which implode to remove dirt particles from objects. Key factors for effective cleaning include ultrasound, temperature, chemistry, and time. The process is economical, efficient, environmentally friendly, and user-friendly.
Applications: Ultrasonic cleaning is utilized across various industries such as mechanical engineering, automotive, woodworking, and transport technology. It is effective for cleaning intricate parts like carburetors, oil filters, saw blades, and respirators.
Equipment Selection: The document outlines different ultrasonic cleaning units categorized into three main product lines: RM, ZM, and TwinSonic®. Each line offers various configurations to meet specific industrial requirements, with options for ultrasound, heating, and multi-frequency capabilities.
Industrial Units:
  • RM Units: Available in sizes from 13 to 210 liters, these units feature welded stainless steel tanks, heating, and built-in ultrasonic generators, designed for durability and efficiency.
  • ZM Units: These two-part units offer separate installation of generators and are available in multi-frequency versions for enhanced cleaning efficiency.
Accessories and Additional Equipment: The document lists various accessories such as insert baskets, lids, and oscillation devices that enhance the cleaning process. Additional equipment includes lifting devices and tank racks for improved handling and efficiency.
Peripheral Units: Peripheral units like filtration systems, oil separators, DI-water treatment, and trough dryers are available to complement the cleaning process, ensuring thorough cleaning and drying of parts.
Conclusion: BANDELIN electronic offers a wide range of ultrasonic cleaning solutions tailored to meet the increasing demands for high-quality and efficient cleaning in industrial applications.
Specifications and Configurations: The document provides detailed specifications and configurations for ultrasonic cleaning systems and their components, including oil separators, filtration units, modular installations, special units, and high-power transducers.
Key Components:
  • Oil Separator OX: Designed to connect to ultrasonic cleaning tanks for removing oil and grease using gravitation to separate dirt accumulations floating on the bath's surface.
  • Filtration FA: Connects to ultrasonic cleaning tanks to retain removed particles, extending the cleaning liquid's usability without affecting its cleaning capacity.
Modular Installations: Examples include RM 16 and RM 210 ranges with various configurations such as lifting devices, oscillation, and peripheral units. Special units like saw blade holders and planing head holders are available for specific cleaning tasks.
Special Units and Accessories:
  • Saw Blade Holder: For cleaning saw blades and cutting tools, featuring adaptable axes for different bore diameters and a timer for operation.
  • Planing Head Holder: For efficient cleaning of planing heads, with motorized axle drive and adaptable holding axles.
  • Air Agitation LU: Supports rinsing by injecting air bubbles into the rinsing tank, made of stainless steel.
High-Power Transducers: Various models of immersible and flat transducer plates are available, designed for space-saving installation and quick setup without extensive modifications. Features include stainless steel construction, ultrasonic frequencies of 25 kHz or 40 kHz, and high reliability due to nonbonded transducers.
Ultrasonic Generators: Modular structure allows easy insertion or exchange of modules. Generators are microprocessor-controlled, delivering HF power up to 9000 Watts. Flexibility in power increase by adding power modules, with options for mixed frequency installations.
Applications: Ultrasonic cleaning systems are suitable for super fine cleaning of sensitive parts, focused intensive cleaning of long or fibrous parts, and cleaning in pressure and vacuum applications.
Specifications:
  • Compact Generators: TG 1503 (1.5 kW) and TG 3003 (3.0 kW) with dimensions of 250 × 460 × 110 mm and 250 × 460 × 160 mm respectively. Both operate on a 230 V~ mains connection.
  • Control Module SM: Features include continuous power setting, START-STOP switch, individual programming, error indication, and protection against idle motion and overload.
  • Remote Control/Software: RS 232 interface for PLC or PC integration, with remote control options and WINSONIC® LG software for process planning and control.
Applications:
  • Ultrasonic-UV Reactors: Used for intensifying industrial processes, degassing, disinfection in water treatment, and producing polishing pastes.
  • SONOBLOC® Tube Reactors: Applied in cleaning, disintegrating, and degassing processes, as well as in the treatment of sludge and fish breeding waters.
  • Cleaning Agents: TICKOPUR cleaning concentrates are available for various materials and contamination types, supporting ultrasonic cleaning processes.
Additional Information: Various models of ultrasonic tanks and accessories are available, with specifications for internal and external dimensions, power, and heating capabilities. Cleaning agents are biologically degradable and tailored for specific cleaning tasks, with options for alkaline, neutral, or acidic solutions.
Company Information: BANDELIN electronic GmbH & Co. KG, based in Berlin, specializes in ultrasonic equipment and maintains a Quality Management System compliant with EN ISO 9001:2008 and EN ISO 13485:2012.
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Catalog excerpts

SONOREX TECHNIK-1

3 4 High-power ultrasound Intensive cleaning for Industry – Service – Maintenance 65 years of experience in ultrasound

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SONOREX TECHNIK-2

Find out about our new ultrasonic cleaning units and see them in action. Comprehensive consultation is guaranteed by our experts. Generators, oscillating systems and reactors are for a hands-on experience. BANDELIN electronic is represented at many major trade fairs at home and abroad, for example at the Ultrasonic cleaning page 3 SONOREX TECHNIK selection of units page 5 The extablished - industrial units RM page 6 The convenient - industrial units RM page 7 The two-parts - industrial units ZM page 8 Additional equipment page 10 Peripheral units page 11 Examples of modular installations page...

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SONOREX TECHNIK-3

Ultrasonic cleaning ECONOMICAL Regular ultrasonic cleaning saves money. Material to be cleaned will last longer due to the more gentle effect of ultrasound resulting in less needed spare parts. Faster cleaning times reduce standstill periods between productions. EFFICIENT Ultrasonic cleaning processes are effective. Optimum cleaning results will be achieved. Brushing and wiping is no more necessary. The material to be cleaned – including its surfaces – will not be damaged. Even intricately shaped parts can be cleaned. FRIENDLY TO THE ENVIRONMENT Biologically degradable cleaning agents are used...

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SONOREX TECHNIK-4

Applications Typical industrial applications Mechanical engineering Cleaning and degreasing of bearings, crankshafts, double-sided plates, work pieces, electrostatic lters Examples: ultrasonic cleaning ... of carburetors Industrial safety and re protection Cleaning of respirator masks and sooty parts Automobile industry Cleaning of injection nozzles, carburettors, spray guns, nozzles, shock absorbers, engine parts, circuit boards and cutting tools Wood working industry Cleaning of wood working tools and maintenance of machine parts Transport technology Cleaning of relays, soldered frames, gear...

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SONOREX TECHNIK-5

3 4 selection of units Three product lines with different congurations for application in industry, craft and service Constantly increasing demands on product quality require also adequate ultrasonic equipment featuring sophisticated technology and high exibility. BANDELIN offers a variety of SONOREX TECHNIK equipment for individual cleaning requirements that meet todays demand for high quality, economic efciency and environment associated factors. Units with ultrasound and heating (UH) – for cleaning. The heating supports the cleaning effect of the chemistry. Units with ultrasound (U) – for...

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SONOREX TECHNIK-6

The established – industrial units RM RM 16 to RM 210 and RM 112 to RM 212 in 4 versions combinable: RM ... UH RM ... U RM ... H RM ... with ultrasound and heating with ultrasound with heating without ultrasound and without heating The established industrial units RM 16 to 210 from 13 to 210 litres elded cleaning tank − Made of 2 mm stainless steel AISI 316 Ti W eir − Floating contamination like particles, oil and grease can be removed from the bath surface using an oil separator. Filling level mark − Well recognizable imprint for the minimum lling level of the cleaning uid. Additional outlet...

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SONOREX TECHNIK-7

The convenient – industrial units RM The convenient – industrial units RM 112 UH to 212 UH from 115 to 230 litres Basic equipment analogue RM 110 – 210 welded cleaning tank made of 2 mm stainless steel AISI 316 Ti, ultrasound, heating, lling level mark, welded drain, overow weir with drain, drip-proof housing made of stainless steel AISI 304 Spraying pipe generates in connection with an oil seperator a movement on the liquid’s surface that leads oating oil and grease from the bath surface into the overow weir Liquid level switch as dry run protection for heating and ultrasonic transducers Ultrasonic...

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SONOREX TECHNIK-8

The two-parts – industrial units RM Two-part industrial ultrasonic units from ZM 112 UH/L to 212 UH/L - from 115 to 230 litres - basic equipment analogue RM 112 – 212 - with ultrasonic transducers at the bottom and at one side (optional) - also available in TwinSonic® -version as multi-frequency unit Why two-parts? Separate installation of generator apart from the wet area The generator is equipped with a serial interface and a remote control connection for external control Operation of several cleaning tanks fed by one generator is possible, even if each tank works with a different frequency...

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SONOREX TECHNIK-9

Accessories Accessories Insert baskets MK protect the parts to be cleaned and the unit against damage. Lid MD made of stainless steel, to protect the liquid from contamination. Insert basket load up to 40 kg Insert basket for lifting device Drop plate between 2 units Insert basket Insert basket for lifting device, load up to 40 kg

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SONOREX TECHNIK-10

Additional equipment Oscillation MO The electrically driven oscillation MO enables automatic movement of the basket in tanks of the production line RM 16 or RM 40. The oscillating movement of the parts intensies the cleaning efciency of the ultrasonic irradiation and helps to remove dirt particles more efciently. Model Tank rack for 1 unit Further tank racks WO on request. The tank racks are designed for up to 4 units of the production line RM 16, in connection with oscillation MO 16.2. Lifting device MB with oscillation The electrically driven lifting device with oscillation facilitates the...

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SONOREX TECHNIK-11

Peripheral units Filtration FA To be connected to the ultrasonic cleaning tank. Removed particles are retained by lter. This prolongs the use of the cleaning liquid while its cleaning capacity remains unchanged. Oil separator OX To be connected to the ultrasonic cleaning tank, if oil and grease has to be removed. Dirt accumulations oating on the bath’s surface are led via the weir into the oil separator and are separated by gravitation. DI-water treatment WA To be connected to a rinsing bath in order to remove stain making water residues on the cleaned parts. Trough dryer TO The cleaned parts...

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SONOREX TECHNIK-12

Examples of modular installations RM 16 range with oscillation TB 16 drop plate between 2 tanks WO 16-3 tank rack for 3 units RM 16 UH ultrasonic tank with heating on oscillation MO 16.2 RM 16 U rinsing tank with ultrasound on oscillation MO 16.2 RM 16 H rinsing tank with heating on oscillation MO 16.2 RM 16 range with lifting device MK 16 B insert basket for lifting device TB 16 drop plate between 2 tanks MB 16 lifting device with oscillation combined with tank rack WG 16-4 RM 16 UH ultrasonic tank with heating RM 16 U rinsing tank with ultrasound RM 16 H rinsing tank with heating RM 210 range...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.