Sonorex Technik

Sonorex Technik
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Sonorex Technik

Product catalog summary
Overview
The document provides a comprehensive guide on ultrasonic cleaning technology, focusing on its applications, equipment, and benefits. It highlights the efficiency, economy, and environmental friendliness of ultrasonic cleaning, which uses cavitation to remove dirt particles gently and effectively.
Ultrasonic Cleaning
Ultrasonic cleaning uses high-frequency sound waves to create cavitation bubbles in a liquid, which implode to provide a gentle yet effective cleaning action. The process is enhanced by temperature, chemistry, and time, with cleaning agents supporting cavitation and reducing surface tension.
Applications
Ultrasonic cleaning is utilized across various industries, including precision mechanics, mechanical engineering, woodworking, pharmaceuticals, medicine, automotive, transport, safety, material testing, office technology, catering, and energy management. It is particularly effective for cleaning intricate parts and reducing the need for manual cleaning methods.
Product Lines
The document details several product lines of ultrasonic cleaning units:
  • RM Units: One-piece units with capacities ranging from 13 to 230 liters, featuring built-in ultrasonic generators and heating options.
  • ZM Units: Two-part units with separate generators, offering multi-frequency options for enhanced cleaning efficiency.
Each product line is designed to meet specific industrial cleaning needs, with options for ultrasound, heating, and various configurations.
Accessories and Additional Equipment
The document lists various accessories such as lids, insert baskets, and oscillation devices that enhance the functionality of the cleaning units. Additional equipment includes tank racks and lifting devices that facilitate the cleaning process and improve efficiency.
Key Features
The ultrasonic cleaning units are designed with features like welded stainless steel tanks, adjustable heating, and ultrasonic power controls. They are easy to operate, environmentally friendly, and suitable for a wide range of cleaning applications.
Peripheral Units
The document lists several peripheral units such as DI-water treatment, trough dryers, oil separators, and filtration systems. These units enhance the cleaning process by removing residues, drying parts, and separating oil and grease.
Modular Lines
Modular lines are customizable setups that allow for rearrangement of modules to meet different cleaning requirements. Examples include configurations for cleaning saw blades and planing heads, with features like adaptable axes and motorized drives.
Special Units
Special units like SONOREX TECHNIK W 65 and W 300 are designed for specific applications such as cleaning oil filters and valves on ships. These units have high freeboards to prevent overflow and are equipped with built-in heating and adjustable frequencies.
High-Power Transducers
The document describes various high-power transducers, including immersible and flat transducer plates, designed for efficient cleaning in large tanks. Features include stainless steel construction, different ultrasonic frequencies, and options for quick installation.
Ultrasonic Generators
High-power ultrasonic generators are detailed, highlighting their modular structure, flexibility, and control options. These generators can deliver up to 9000 Watts and are compatible with transducers from other manufacturers.
Specifications
The document details specifications for ultrasonic compact generators TG 1503 and TG 3003, operating at frequencies of 25 kHz or 40 kHz. The TG 1503 has a power of 1.5 kW and dimensions of 250 × 460 × 110 mm, while the TG 3003 has a power of 3.0 kW and dimensions of 250 × 460 × 160 mm. Both require a mains connection of 230 V~ 50/60 Hz. Wall installation is possible with an optional angle bracket.
Control and Interface
The control module SM and processor module PRO 3 allow continuous power setting from 10 to 100%, with features like START-STOP switch, error indication, and LED status indicators. The interface RS 232 enables integration with PLC or PC for remote control and monitoring.
Software
WINSONIC® LG software facilitates operation and process planning via PC, allowing performance parameter settings, programming, and data management.
Applications
The ultrasonic technology is applied in various fields such as wire cleaning, degassing, disinfection, and industrial process intensification. Standard reactor blocks are available for specific applications, with technical data provided for vortex and tubular reactor blocks.
Ultrasonic Cleaning Baths
The document describes ultrasonic cleaning baths with features like stainless steel tanks, adjustable heating, and timers. Various models are available with different capacities and power specifications.
Cleaning Concentrates
TICKOPUR cleaning concentrates are recommended for optimal cleaning results, available in various formulations for different materials and contamination types. They are biodegradable and easy to dispose of.
Quality and Manufacturing
The company emphasizes quality and precision, with a production site in Berlin and compliance with ISO standards. They offer test cleaning services and maintain a flexible manufacturing capability for customized equipment.
Conclusion
BANDELIN electronic offers a diverse range of ultrasonic cleaning solutions tailored to meet the increasing demands for high-quality, efficient, and environmentally friendly cleaning processes in various industries.
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Catalog excerpts

Sonorex Technik-1

3 4 High-power ultrasound Intensive cleaning for Industry – Service – Maintenance 1 60 years of experience in ultrasound

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Sonorex Technik-2

Overview Find out about our new ultrasonic cleaning units and see them in action. Comprehensive consultation is guaranteed by our experts. Generators, oscillating systems and reactors are for a hands-on experience. BANDELIN electronic is represented at many major trade fairs at home and abroad, for example at the HANNOVER MESSE, Turning-Days, AMB, parts2clean and SURFEX. Contents Ultrasonic cleaning page 3 Applications page 4 SONOREX TECHNIK selection of units page 5 The extablished – industrial units RM page 6 The convenient – industrial units RM page 7 The two-parts – industrial units ZM page...

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Sonorex Technik-3

Ultrasonic cleaning ECONOMICAL Regular ultrasonic cleaning saves money. Material to be cleaned will last longer due to the more gentle effect of ultrasound resulting in less needed spare parts. Faster cleaning times reduce standstill periods between productions. EFFICIENT Ultrasonic cleaning processes are effective. Optimum cleaning results will be achieved. Brushing and wiping is no more necessary. The material to be cleaned – including its surfaces – will not be damaged. Even intricately shaped parts can be cleaned. FRIENDLY TO THE ENVIRONMENT Biologically degradable cleaning agents are used...

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Sonorex Technik-4

Applications 3 4 RM / ZM Typical industrial applications Precision mechanics Cleaning of stainless steel, brass and aluminium parts Industrial safety and re protection Cleaning of respirator masks and sooty parts Mechanical engineering Cleaning and degreasing of bearings, crankshafts, double-sided plates, work pieces, electrostatic lters Wood working industry Cleaning of wood working tools and maintenance of machine parts Pharmaceutical industry Cleaning of metal lters and tabletting tools Medicine technology Cleaning of dentures, implants and joints Automobile industry Cleaning of injection...

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Sonorex Technik-5

3 4 selection of units Three product lines with different congurations for application in industry, craft and service Constantly increasing demands on product quality require also adequate ultrasonic equipment featuring sophisticated technology and high exibility. BANDELIN offers a variety of SONOREX TECHNIK equipment for individual cleaning requirements that meet todays demand for high quality, economic efciency and environment associated factors. • Units with ultrasound and heating (UH) – for cleaning. The heating supports the cleaning effect of the chemistry. • Units with ultrasound (U) –...

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Sonorex Technik-6

The established – industrial units RM One-piece ultrasonic units from 13 to 210 litres • Welded cleaning tank made of 2 mm stainless steel AISI 316 Ti • Weir oating contamination like particles, oil and grease can be removed from the bath surface using an oil separator • Filling level mark well recognizable imprint for the minimum lling level of the cleaning uid • Additional outlet for connection of an oil separator or for emptying the uid behind the weir • Drain for 3-way ball valve for emptying or relling the tank or connecting to a ltration • Heating on/off with pilot lamp, temperature thermostatically...

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Sonorex Technik-7

The convenient – industrial units RM One-piece ultrasonic units from 115 to 230 litres Basic equipment analogue to RM 110 – 210 welded cleaning tank made of 2 mm stainless steel AISI 316 Ti, ultrasound, heating, lling level mark, welded drain, overow weir with drain, drip-proof housing made of stainless steel AISI 304 • Spraying pipe generates in connection with an oil seperator a movement on the liquid’s surface that leads oating oil and grease from the bath surface into the overow weir • Liquid level switch as dry run protection for heating and ultrasonic transducers • Ultrasonic generator...

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Sonorex Technik-8

The two-parts – industrial units ZM Two-part industrial ultrasonic units from 115 to 230 litres also available in TwinSonic®-versions as multi-frequency units with ultrasonic transducers at the bottom and at one side. Heating on/off with pilot lamp, temperature thermostatically adjustable from 30 to 80 °C Why two-parts? • • • • Separate installation of generator apart from the wet area The generator is equipped with a serial interface and a remote control connection for external control Operation of several cleaning tanks fed by one generator is possible, even if each tank works with a different...

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Sonorex Technik-9

Accessories Accessories Insert baskets MK protect the parts to be cleaned and the unit against damage. Lid MD made of stainless steel, to protect the liquid from contamination. Model RM 16 RM 40 RM 75 RM 112 ZM 112 RM 110 RM 182 ZM 182 RM 180 RM 212 ZM 212 RM 210 MK 16 B MK 40 B MK 75 B MK 110 MK 180 MK 210 Insert basket load up to 40 kg - MK 40 S MK 75 S MK 110 S MK 180 S MK 210 S Insert basket for lifting device MK 16 B MK 40 B MK 75 B MK 110 B MK 180 B MK 210 B - MK 40 BS MK 75 BS MK 110 BS MK 180 BS MK 210 BS Lid MD 16 MD 40 MD 75 MD 110 MD 180 MD 210 Drop plate between 2 units TB 16 TB 40...

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Sonorex Technik-10

Additional equipment Oscillation MO The electrically driven oscillation MO enables automatic movement of the basket in tanks of the production line RM 16 or RM 40. The oscillating movement of the parts intensies the cleaning efciency of the ultrasonic irradiation and helps to remove dirt particles more efciently. Model RM 16 RM 40 Oscillation MO 16.2 MO 40 Tank rack for 1 unit WO 16-1 - Additional equipment MO 16.2 Further tank racks WO on request. Tank rack WO The tank racks are designed for up to 4 units of the production line RM 16, in connection with oscillation MO 16.2. WO 16 Lifting device...

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Sonorex Technik-11

Peripheral units Filtration FA To be connected to the ultrasonic cleaning tank. Removed particles are retained by lter. This prolongs the use of the cleaning liquid while its cleaning capacity remains unchanged. Oil separator OX To be connected to the ultrasonic cleaning tank, if oil and grease has to be removed. Dirt accumulations oating on the bath’s surface are led via the weir into the oil separator and are separated by gravitation. DI-water treatment WA To be connected to a rinsing bath in order to remove stain making water residues on the cleaned parts. Trough dryer TO The cleaned parts...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.