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Instrument Air White Paper

Instrument Air White Paper
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Instrument Air White Paper

Product catalog summary
Introduction
This document serves as a guide for the installation of Instrument Air systems in medical facilities, in accordance with the NFPA 99 Healthcare Facilities standard, 2005 version. It emphasizes the importance of using this guide alongside the NFPA standard and notes that the opinions are those of BeaconMedaes.
Pneumatic Power and Medicine
Compressed air systems are commonly used in medical facilities, though many North American hospitals use nitrogen for surgical tools due to historical air quality issues. However, compressed air is a viable and cost-effective alternative.
Why Change?
Instrument Air systems offer cost savings and versatility over nitrogen. While initially more expensive, they are cheaper to operate and can be used for various medical support purposes.
Financial Considerations
The decision to implement an Instrument Air system often depends on financial payback, calculated by comparing nitrogen system costs against Instrument Air operational costs.
NFPA Rules for Instrument Air
Instrument Air systems must comply with NFPA 99 standards, which specify requirements for system design and operation, including compressor and pressure specifications.
Design and Installation
Design considerations include compatibility with existing infrastructure and meeting high-pressure requirements to replace nitrogen systems effectively.
Change of Use
Facilities may convert existing nitrogen pipelines to accommodate Instrument Air, offering a cost-effective alternative for driving surgical tools.
Instrument Air System Specifications
  • Filtration and Purification: Lubricated compressors are allowed, but oil is prohibited. Filters are required to remove oil and particulates.
  • Dew Point Requirement: Air must be dried to a -40° dew point to prevent moisture condensation.
  • Backup System: A secondary system is required, such as a redundant compressor or a bank of cylinders.
Design and Installation
  • Distribution System: Similar to nitrogen systems, with non-interchangeable outlets.
  • Color Coding and Labelling: Identified by a red ground with white lettering.
  • Alarm Requirements: Local, master, and area alarms are required.
System Design Considerations
  • Pressure and Flow Requirements: Determine demands to size the compressor appropriately.
  • Multiple Pressure Systems: NFPA 99 discourages distributed pressure systems.
  • Local Pressure Control: Options include local control panels or portable regulators.
Sizing and Selecting an Instrument Air Source
  • Primary Source: Must meet tool demands but not be excessively large.
  • Reserve Source: Must contain one hour's supply if using a hybrid configuration.
Instrument Air System Overview
The document discusses the specifications and considerations for selecting and implementing Instrument Air systems, highlighting their cost-effectiveness and efficiency over nitrogen systems.
Specifications and System Design
The system includes compressor modules with dryers and a control module, compliant with NFPA 99 standards, featuring high-pressure oil-lubricated compressors.
System Capacities and Configurations
Detailed tables outline capacities of various configurations, including duplex, triplex, and quadruplex setups.
Economic Considerations
While initially more expensive, Instrument Air systems offer long-term savings due to lower gas costs.
Recommendations and Future Outlook
The document recommends considering Instrument Air for new installations and conversions from nitrogen systems, anticipating a shift towards Instrument Air for high-pressure gas needs.
Warranty and Compliance
BeaconMedæs offers a warranty for their systems, ensuring compliance with U.S. NFPA 99 standards.
Compressor/Dryer Module
Features high-pressure, oil-lubricated compressors with corrosion-resistant components and dedicated dryers achieving a -40°F pressure dew point.
Isolation System
Compressors are isolated using a spring isolation system, with optional seismically restrained isolators available.
Control Module
Includes a control system with duplexed filters, regulators, and a condensate oil/water separator, featuring an HMI touch screen for control and monitoring.
Specifications and Performance
Includes detailed specifications for system capacity, noise levels, and electrical requirements.
Overview
Provides specifications and ordering information for hose assemblies, valves, fittings, and components used in medical gas systems.
Key Sections
  • Valves: Lists different types of valves with specific part numbers for various gases.
  • Hose Assemblies: Specifies hose lengths and part numbers.
  • Fittings and Components: Details various fittings with part numbers and descriptions.
  • Quick-Connect Fittings: Lists adapters for secure connections.
  • Hose Barb Adapters and Bulk Hoses: Provides part numbers for adapters and color-coded hoses.
  • Couplings and Bushings: Includes part numbers for various couplings and bushings.
Critical Information
The document cautions against using common threads and connections that may lead to cross-indexing of services, emphasizing the precision and durability of BeaconMedæs fittings and components.
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Catalog excerpts

Instrument Air White Paper-1

A BeaconMedaes Continuing Education Publication A company within the Atlas Copeo Group

 Open the catalog to page 1
Instrument Air White Paper-3

Notes on Using this Pamphlet: This pamphlet is presented to assist an engineer or medical facility contemplating the installation of an Instrument Air system as countenanced under the NFPA 99 Healthcare Facilities standard, 2005 version. Users are cautioned that this pamphlet is intended to be used in conjuction with the standard, which should be obtained from: National Fire Protection Association Users are cautioned to read the pamphlet and the standard carefully, and are encouraged to use the information herein as suited to the conditions of their project, where such modification does not conflict...

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Instrument Air White Paper-4

The purpose and the history of Medical Support gases. Why consider instrument air in lieu of Nitrogen? How to estimate the economics of an instrument air What is an instrument air system and what are the requirements as found in the standard. Design issues with instrument air pipelines. Converting nitrogen pipelines to run instrument air. The paper reviews the background of the most recent addition to NFPA's piped gas systems and discusses when the use of Instrument Air might be appropriate. Also reviewed are the rules for the application. Design guidance is provided to allow a system to be sized...

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Instrument Air White Paper-5

published standard. Nevertheless, Engineers continue even today to design, and facilities continue to install, nitrogen systems for the driving of surgical tools. In most of the world, compressed air never lefttheO.R. In the United Kingdom for instance, it is common to install a "7 bar" or "13 bar" surgical air system specifically for driving tools alongside the "4 bar" medical air for treating There is a vestigial holdover from the use of compressed air for surgical tools in use in North America even today. Surgical tool hoses are still often fitted with a quick connect fitting on the end called...

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Instrument Air White Paper-6

cleaning and sterilization. Medical Air cannot be used for this purpose, so the only acceptable alternative has been to install nitrogen. Aside from the cost of nitrogen, this use implies releasing quantities of Nitrogen into the room. Although Nitrogen is itself non-toxic, the release of too much nitrogen will dilute or displace the oxygen in the air and can cause asphyxiation. Nitrogen is therefore not ideal for use in workspace applications such as this, whereas Instrument Air is very suitable. Applications for Instrument Air are discussed in NFPA 99 5.1.3.8.2.1: "Instrument Air shall be permitted...

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Instrument Air White Paper-7

Primary Supply Secondary Supply Quality Control Charcoal Odor/Taste Removal Detail 5 : Instrument Air Source System configurations (Per NFPA 99 Pressure High The particular aspects unique to Instrument Air can be 1. Compressor Type: A compressor used for Instrument Air may be of any type which can produce a pressure greater than 200 psig. Instrument Air compressors do not have to be oilless or oilfree (unlike compressors for Medical Air) but may include lubricated types. This is because the high pressure required makes lubrication inescapable, and since Instrument Air is not breathed by the patient...

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Inlet Isolation means (valve shown) Reserve Source Air Treatment & Control Cylinder Reserve Header 5.1.3.4.8 Aftercooler/ air dryer Inlet Isolation Valve(s) Dryer(s) Outlet Isolation Valve(s) Receiver Compressor(s) Intake(s) Automatic Drain Pressure Relief Valve ASME Guage Sight Glass Manual Drain Isolation Valve Outlet Isolation Valve(s) Aftercoolers Relief Valve Check Valve Compressor Inlet Isolation Valve(s) Automatic Trap & Drain Monitoring D.P. Source Valve Dew Point Monitor Elements of an Instrument Air Source After NFPA 99 2002 Figure A-5.1.3.8 Detail 6 : Instrument Air Source Systems...

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Instrument Air White Paper-9

expensive option for installing smaller systems, and yet does not greatly reduce the operational safety of the system overall if properly alarmed. Where this cylinder secondary is applied, there is a special allowance in the standard for placing the cylinder header with the Instrument Air compressor itself. This is an exception to the general rule that cylinders are not permitted to be in the same room with compressors or pumps. It applies only to the active header used to back upan Instrument Air compressor. There is no exception for loose cylinders, even if those are intended for the Instrument...

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Instrument Air White Paper-10

7. Instrument Air has it's own color coding and labelling (see Detail 7.1 ). The color for Instrument Air is a red ground with white lettering, and the abbreviation is "Instrument Air". Standard pressure is 160-185 psig through the pipeline, and the nonstandard pressure rules will apply for Instrument Air systems operated at different pressures (see 8. Alarm requirements for Instrument Air are similar in most respects to those for any medical gas system (local, master and area alarms are all required). However, the unique configurations permitted for the source do imply some specific alarm signals...

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Instrument Air White Paper-11

Area Alarm Switch/Sensor Future Valve Service Valve D.C. D.C. Remote, pressure controlled Outlet(s) Zone Valve IAir Control Panel Pressure controlled outlet on the Control Panel Line Pressure Indicator Dew Point Monitor Source Valve °C D.C. D.C. D.C. Isolating Valve Line Pressure Alarm Switch/Sensor Pressure Indicator Pressure Relief Valves, Line Pressure Regulators Instrument Air Source Isolation Valve High Pressure Detail 9 Local Pressure Control must be to determine what all the applications demand in terms of pressure and flow, and then to determine the size of compressor required. An Instrument...

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Instrument Air White Paper-12

Future Valve Secondary Regulator each device) Device Regulator adjustable output) Isolating Valve Line Pressure Isolation Valve Area Alarm Source Valve -t^wr Relief High Pressure Secondary Pressure Control Service Valve Zone Valve Line Pressure Line Pressure Alarm Switch/Sensor O.R. There, the pipeline delivers the maximum pressure to ensure the best possible flow rate, and Instrument Air control panels are placed where necessary for control of the pressure to the tools. Similar local pressure control can be provided for other devices (see Detail 9). A third option does exist but is rarely the...

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