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Oxygen and Nitrogen Generators

Oxygen and Nitrogen Generators
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Oxygen and Nitrogen Generators

Product catalog summary
Overview: The document provides comprehensive details on the OXYBERG® and NITROBERG® oxygen and nitrogen generators by BERG GaseTech® GmbH, which use Pressure Swing Adsorption (PSA) technology for high-purity gas production in various industrial applications.
PSA Oxygen Generator (OXYBERG®):
  • Specifications: Produces oxygen with 90% to 95% purity, capacities from 1 to 280 Nm3/h, operating temperature +5 to +40ºC, and pressure of 10 bar.
  • Process: Uses zeolite molecular sieves to separate nitrogen from compressed air, collecting pure oxygen.
  • Benefits: Plug-and-play solution with constant supply, low maintenance, energy efficiency, certified under DIN ISO 13485:2003 and Pressure Equipment Directive 93/27/EC.
  • Applications: Medical facilities, glass and neon factories, metal industries, water treatment, fish farming, biogas plants, mining, and pharmaceuticals.
PSA Nitrogen Generator (NITROBERG®):
  • Specifications: Produces nitrogen with 97% to 99.9999% purity, capacities from 0.9 to 2200 Nm3/h, similar operating conditions as the oxygen generator.
  • Process: Uses carbon molecular sieves to adsorb oxygen, allowing nitrogen collection.
  • Benefits: Provides ultra-pure nitrogen with low maintenance and energy costs, certified under ISO 9001:2008 and Pressure Equipment Directive 93/27/EC.
Technical Data: Includes tables showing capacity and compressed air requirements for OXYBERG® and NITROBERG® models, highlighting efficiency and adaptability to different purity levels.
Control & Monitoring: Features advanced control systems with Siemens HMI panels for automatic operation, data display, trend analysis, alarm management, and access control.
Conclusion: OXYBERG® and NITROBERG® generators offer reliable, cost-effective on-site gas production solutions, meeting a wide range of industrial needs with high efficiency and compliance with international standards.
Key Features:
  • Trend display and alarm management for operational efficiency.
  • Access management with hierarchical control levels.
  • Automatic service reminders and long-term data storage.
Application Fields:
  • Food and Beverage: Enhances product quality and shelf life with high-purity nitrogen.
  • Oil and Gas: Supports drilling, pipeline maintenance, and refining processes.
  • Plastic Manufacturing: Improves efficiency and quality in production and recycling.
  • Electronics: Ensures reliability and performance of components.
  • Laser Cutting: Provides precise cuts and prevents oxidation.
  • Vegetable Oils: Prevents oxidation and extends shelf life.
  • Chemicals: Enhances safety and efficiency in processes.
  • Pharmaceutical: Ensures safety and quality in manufacturing and storage.
NITROBERG® Package Systems:
  • Compact, plug-and-play design for easy installation and operation.
  • High nitrogen purity up to 99.9999% with low power consumption.
  • Innovative air distribution system for increased efficiency.
Technical Specifications:
  • Various models (NITROBERG® 500 to 2000) with different capacities and nitrogen purity levels.
  • Specifications include nitrogen and compressed air flow rates, vessel sizes, and residual oxygen levels.
Special Plant Solutions:
  • Customizable solutions with features like stainless steel design, ATEX protection, and remote monitoring.
  • Container engineering for flexible, on-site nitrogen and oxygen generation.
Contact Information: BERG GaseTech GmbH, Medienstraße 35, 47807 Krefeld, Germany. Website: www.berg-gasetech.de
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Catalog excerpts

Oxygen and Nitrogen Generators-1

NITROBERG® | OXYBERG® Oxygen and Nitrogen Generators

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Oxygen and Nitrogen Generators-2

PSA OXYGEN GENERATOR OXYBERG® BERG GaseTech ® GmbH PSA Oxygen technology produces Oxygen in a purity of 90% up to 95% and quantities of 1 - 280 Nm 3/h. Compressed Air Specification Temperature range: +5 to +40ºC Air quality: ISO 8573.1, Class 1.4.1 Operating pressure: 10 bar The Complete Oxygen Plant, Skid Mounted A) Compressed Air Station B) Air treatment to ISO 8573-1 Class 1.4.1 (1.2.1) C) Compressed Air Buffer Tank D) PSA Oxygen Generator, OXYBERG® E) Product Oxygen Tank F) Boosting Station / Cylinder Filling Station PROCESS: The OXYBERG® pressure swing adsorption process separates the Nitrogen...

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Oxygen and Nitrogen Generators-3

PSA OXYGEN GENERATOR PRODUCTION PRINCIPLE The Oxygen generator consists of two separating vessels filled with molecular sieve absorbers (zeolite). When pure compressed air pressurizes a vessel, the nitrogen is retained by the molecular sieve and the Oxygen goes straight into the Oxygen buffer. As soon as the tank approaches Nitrogen saturation, the process switches to the second tank and the adsorbed Nitrogen in the first tank is released to the ambient air. The OXYBERG®️ series offers all the advantages of a fully integrated in-house production system. Product Specification Description Twin...

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APPLICATION FIELDS For Our PSA Oxygen Generator MEDICAL Medical Oxygen generators, such as our OXYBERG® Generators, are essential for supplying hospitals with high-purity Oxygen. Employing the principle of pressure swing adsorption, these generators efficiently extract Oxygen from the surrounding air. Unlike traditional external Oxygen cylinders or liquid Oxygen tanks, our PSA O2 gas generators offer a safer and more cost-effective solution for medical Oxygen needs. ECOLOGY FISH FARMING PSA Oxygen generators play a vital role in supporting the ecological integrity and sustainability of fish farming...

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Oxygen and Nitrogen Generators-5

OXYGEN PLANT OXYBERG® Compact OXYBERG® Compact systems The special OXYBERG technology - Pressure Swing Adsorption (PSA) or pressure swing adsorption - offers innovative solutions and processes when it comes to Oxygen generation. This reliable and cost-effective method of on-site Oxygen generation is primarily used in medical care (hospitals), pharmacy and water treatment. The PSA technology and specially developed adsorbents (zeolites) separate the ambient air (oil-free compressed air) into its components Nitrogen and Oxygen.Oxygen is therefore available to you in delivery quantities of 1 - 280...

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Oxygen and Nitrogen Generators-7

Technical Data of PSA Oxygen Generator OXYBERG® - Capacity (Nm3/h) Model OXYBERG® 500 Oxygen Purity O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel Comp. air vessel O2 , Nm3/h Comp.air, Nm3/h Oxygen vessel...

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Oxygen and Nitrogen Generators-8

PSA NITROGEN GENERATOR NITROBERG® BERG GaseTech® GmbH PSA Nitrogen technology produces a purity of 97% up to 99.9999% and quantities of 0.9 - 2200 Nm3/h. Compressed air specification Temperature range: +5 to +40ºC Air quality: ISO 8573.1, Class 1.4.1 Operation pressure: 10 bar The Complete Nitrogen plant, Skid mounted A) Compressed Air Station B) Air treatment to ISO 8573-1 Class 1.2.1 C) Compressed Air Buffer Tank D) PSA Nitrogen Generator, NITROBERG® E) Product Nitrogen Tank F) Boosting Station / Cylinder Filling Station PROCESS: The NITROBERG® pressure swing adsorption process/ Pressure separates...

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Oxygen and Nitrogen Generators-9

PSA NITROGEN GENERATOR PRODUCTION PRINCIPLE The Nitrogen generator is also composed of two separation vessels, but is filled with carbon molecular sieve (CMS) Oxygen is adsorbed in molecular sieve and Nitrogen is passing through CMS to the Nitrogen buffer. As soon as the PSA tank approaches oxygen saturation, the process switches to the second PSA tank and the adsorbed Oxygen in the first PSA tank is released to the ambient air. The NITROBERG®️ series offers all advantages of a fully integrated in-house production system. Product Specification Description Twin column, heavy duty, Nitrogen generator...

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Oxygen and Nitrogen Generators-10

APPLICATION FIELDS GENERATOR For Our PSA Nitrogen Generator FOOD AND BEVERAGE PSA Nitrogen generators play a crucial role in the food and beverage industry by providing a reliable and on-site source of high-purity Nitrogen. Their applications range from preserving the freshness of packaged foods to enhancing the quality of beverages and ingredients in various food processing operations. The use of PSA Nitrogen generators contributes to improved product quality, extended shelf life, and overall efficiency in food and beverage manufacturing. LASER CUTTING INDUSTRY PSA Nitrogen generators are crucial...

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Oxygen and Nitrogen Generators-11

NITROGEN PLANT NITROBERG® Package NITROBERG® Package Systems NITROBERG Compact systems produce nitrogen with a purity of up to 5.0 or 6.0 with even high pressure booster. All components are combined on a compact platform to form a plug & play system. This ensures easier transport, immediate installation and immediate start-up on site with extremely low power & compressed air consumption. ® The interaction of the NITROBERG® generators with the energy-saving air distribution system maximizes the efficiency of nitrogen production. The Nitrogen from the NITROBERG® system will be cleaned from O2 and...

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Technical Data of PSA Nitrogen Generator NITROBERG® - Capacity (Nm3/h) Model NITROBERG® 500 Nitrogen Purity Quality grade Residual O2 (PPM) N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel Comp. air vessel N2 , Nm3/h Comp.air, Nm3/h Nitrogen vessel...

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