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RR4510

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RR4510

Product catalog summary

Features and Benefits

Precision: Ensures accurate positioning of dispensed lines and drops on web material.
Flexible: Modular design allows for a wide range of process capabilities for reagent application and drying.
User Friendly: Equipped with a handheld controller for ease of use.

Performance

AirJet Quanti Dynamic Dispense Range: 1 µL/cm to 50 µL/cm.
Front Line Minimum Continuous Line Width: 0.6 µL to 3 µL/cm.
BioJet Quanti Dynamic Dispense Range: 5 nL to 4 µL (dependent on fluid rheology and substrate properties).

System Design

The RR4510 is designed for reagent application and drying in web processing. It supports precision dispensing and dip coat impregnation. The system integrates various dispensers, including patented BioJet Quanti and AirJet Quanti for non-contact dispensing, and Front Line for contact dispensing. It can print arrays of lines or fully coat webs using wide-angle AirJets.

Tracking Systems

Automatic tracking of the web on the take-up reel.
Web edge tracking to maintain the position of dispensed lines relative to the web edge.

Adjustable parameters include web speed, pinch roller pressure, tension, drying time, and temperature. Low-tension versions are available for materials with low tensile strength.

Specifications

Dimensions: 9 ft x 22 ft x 40 ft (configuration dependent).
Weight: Approximately 1047 lb (476 kg) (configuration dependent).
Power Requirements: 110/220 VAC; 50/60 Hz.
Air Requirements: 0 - 90 psi (when AirJets & Capstan are configured).

Dispensing Specifications

Dispensers: Up to 8 in any combination; 7 in Tandem.
Membrane Width: Minimum 0.20 in (5 mm), Maximum 3.85 in (98 mm) (material dependent).
Linear Web Speed: Up to 4 in/sec (100 mm/sec); Typical 25 mm/sec.
Web Tracking: SD of ±0.25 mm on take-up roll and dispensing tracking; Typical SD ≤ 0.1 mm.

Options

Dispense Modes: Front Line Quanti for multiple fine lines, AirJet Quanti for quantitative spraying and coating, BioJet Quanti for quantitative non-contact line and drop dispensing.
Inspection Stations, Dip Tanks, Dry Towers, Environmental Enclosures.

The RR4510 includes an in-line web handling system with a dispense module, dip tank, dry tower, and enclosed take-up module.

Catalog excerpts

RR4510 RR4510 IN LINE WEB HANDLING SYSTEM FEATURES AND BENEFITS Precision • Accurate positioning of the dispensed lines and drops on the web material Flexible • Modular design provides a wide range of process capabilities for reagent application and drying User Friendly • Handheld controller PERFORMANCE AirJet Quanti Dynamic Dispense Range • 1 µL/cm to 50 µL/cm Front Line Minimum Continuous Line Width • 0.6 µL to 3 µL/cm BioJet Quanti Dynamic Dispense Range • 5 nL to 4 µL The RR4510 is designed to provide reagent application and drying capabilities for web processing. The reagent application options include precision dispensing as well as dip coat impregnation. A wide range of dispensers can be integrated into the system including the patented BioJet Quanti and AirJet Quanti dispensers for non-contact dispensing as well as Front Line for contact *Dependent on fluid rheology and substrate dispensing. Dispensing options provide for printing arrays of lines properties. or full coating of webs using wide angle AirJets. The Reel to Reel system also incoporates two tracking systems. The first is an automatic tracking of the web on the take-up reel and the second is a web edge tracking to maintain the position of the dispensed lines relative to the web edge. Web speed, pinch roller pressure, tension, drying time and temperature are all adjustable. Low-tension versions are also available for processing materials with the low tensile strength. www.biodot.com

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RR4510 IN LINE WEB HANDLING SYSTEM SPECIFICATIONS Dimensions (L x W x H) • 9 ft x 22 ft x 40 ft (configuration dependent) Weight • ~ 1047 ib (476 kg) (configuration dependent) Power Requirements • 110/220 VAC; 50/60 Hz (for all models) Air Requirements • Air Supply: 0 - 90 psi (when AirJets & Capstan are configured) In Line Web Handling System with dispense module, dip tank, dry tower, and enclosed takeup module. DISPENSING SPECIFICATIONS Dispensers • Up to 8 in any combination; 7 in Tandem Membrane Width • Minimum: 0.20 in (5 mm)* • Maximum: 3.85 in (98 mm) *Material dependent. Linear Web Speed...

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RR4510

RR4510

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