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39L AERO®

39L AERO®
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39L AERO®

Product catalog summary
Overview: The Carrier 39L Series air handlers are designed for heating, cooling, ventilation, and VAV applications, available in both horizontal and vertical draw-thru arrangements. They are compact, facilitating easy installation and reduced space requirements. Key features include high-efficiency fans, exclusive Nu-Fin coil surfaces, and optional double-wall construction for enhanced performance and durability.
Features and Benefits: Constructed with galvanized steel panels for structural integrity, the air handlers include double-walled hinged access doors for easy maintenance. The sloped, double-wall stainless steel drain pan complies with ASHRAE Standard 62.1. Internally mounted motors and drives reduce wear and installation time, while precision-balanced fan wheels minimize vibration. Rugged pillow-block bearings ensure longevity.
Economy: Factory-assembled components reduce field installation costs. The compact size allows for economical use of building space. High-efficiency fans reduce operating expenses, and optional inlet guide vanes maximize horsepower savings in VAV applications.
Coil Flexibility: The 39L units offer various coil options, including chilled water, hot water, direct expansion, steam, and electric heat coils, designed to minimize pressure drop and enhance heat transfer.
Certification and Quality Assurance: Carrier 39L air handlers are rated according to AHRI Standard 430 and certified to ISO 9001. The model number nomenclature provides detailed information about the unit's configuration and options.
Fan Selection and Performance: The document outlines fan selection criteria, including airflow, static pressure, fan speed, and sound level. It discusses the importance of stability in fan operation and considerations for VAV applications. Fan laws are explained, providing formulas for predicting fan performance under varying conditions.
Specifications and Parameters: Airflow is measured in Cubic Feet Per Minute (CFM), and Static Pressure (SP) is measured in inches of water gauge (in. wg). A table shows the relationship between percentage airflow, CFM, and system and fan static pressure.
Sound Considerations: Fans are major sound sources in air-conditioning systems. Correct fan sizing and operation near peak efficiency minimize sound generation. Variable Frequency Drives (VFDs) can reduce sound levels by approximately 15 dB at 50% load. Blow-thru fans can reduce discharge sound levels due to sound absorption by downstream coil sections.
Dirty Filtration Considerations: Air handlers should maintain airflow even with dirty filters. Without airflow measurement and VFD, operation points shift as static pressure changes. An example is provided for forward curve fan operation with clean and dirty filters, highlighting changes in Total Static Pressure (TSP) and horsepower.
Fan, Motor, and Drive Heat Considerations: Fan motors are not 100% efficient, and efficiency loss translates into heat. Belt drives also contribute to heat loss, affecting power requirements and cooling/heating loads. An example calculation is provided for fan motor output and heat output in Btu per hour.
Fan Application: Different fans are suited for different static pressure systems. Forward-curved (FC) fans are used for low to medium pressure applications. Proper duct design is critical for fan performance, with recommendations for duct length based on discharge diameter and velocity.
Fan Control on Variable Air Volume Systems: VAV systems can save energy by reducing airflow to meet demand. Fan volume control methods include terminal throttling, inlet guide vanes, and variable frequency drives, each with its own advantages and considerations.
Methods of Fan Air-Volume Control: Forward-curved fans with terminal throttling are simple and economical but may increase duct pressure. Inlet guide vanes modulate fan output but can cause efficiency loss and sound generation. Variable frequency drives adjust motor speed and can offer significant energy savings but require motors rated for inverter duty.
Variable Frequency Fan Speed Control: This method adjusts fan speed in response to changes in duct static pressure, optimizing energy use and reducing sound levels. It allows fan speed reduction to as low as 10% of the design speed, making it cost-effective for systems with high turndown requirements.
Supply Fan Control: Maintains constant static pressure in the supply duct using a control loop. The AirManager™ processor modulates the fan volume control device, which can be a VFD. VFDs are more efficient than inlet guide vanes and offer a higher turn-down ratio.
Indoor Air Quality (IAQ) Applications: CO2 demand-controlled ventilation adjusts ventilation levels to maintain CO2 levels, saving energy by ventilating only as needed. This feature adapts automatically without operator adjustments.
Coils: Coils are heat exchange devices used in air-handling equipment, consisting of tubes, fins, headers, and casing, used for heating or cooling. Design and selection consider factors like face velocity, heat transfer efficiency, and air pressure drop.
Filters: Filters are essential for maintaining air quality by removing contaminants. They are rated based on efficiency and dust-holding capacity, with HEPA filters tested by the DOP method.
Size Selection: The selection of air-handling units involves determining the required airflow and coil face velocity. Carrier’s AHUBuilder® program provides detailed performance data and helps avoid moisture carryover issues.
Cost-efficient, Computerized Selection: Carrier offers a computerized selection program for air-handling units, providing detailed performance ratings and facilitating efficient system design.
Coil Specifications: Specifications for various coil types are provided, including chilled water coils, direct expansion coils, and hot water coils. Details include coil circuiting, face area, connection sizes, and other critical parameters.
Direct Expansion Coil Data: Circuiting data for direct expansion coils includes the number of circuits, thermostatic expansion valves (TXVs), suction and distributor connections, and distributor nozzle sizes.
Hot Water Coil Circuiting: Specifies coil volume and operating charge for hot water coils, noting certain configurations are not available for specific unit models.
Filter Data: Information on filter sizes and configurations is provided, including angle filters, filter mixing boxes, and flat filters, with nominal face areas specified for each unit size.
Quality Assurance and Standards: Emphasizes compliance with standards such as AHRI, ANSI/ASHRAE, NFPA, ISO, ETL, and CSA, ensuring high-quality manufacturing and certification.
General System Description: Air-handling units are designed for indoor use, providing ventilation, heating, cooling, filtration, and air distribution, capable of horizontal or vertical discharge.
Construction and Materials: Details construction materials and methods for unit cabinets, fan sections, and coil sections, emphasizing durability, ease of access, and compliance with safety and performance standards.
Specifications:
  • Intertwined Circuits: Operations must have intertwined circuits for equal loading, with suction and discharge connections on the same end. Coils are designed and tested per ANSI/ASHRAE 15 standards.
  • Hot Water Coils: Feature aluminum plate fins bonded to copper tubes, galvanized steel casings, and copper headers. Working pressure is 175 psig at 400°F.
  • Steam Distributing Coils: Non-freeze type with aluminum plate fins, copper tubes, and steel headers. Working pressure is 175 psig at 400°F.
  • Electric Heat Coils: Open wire type with 80% nickel and 20% chromium resistance coils, supported in a galvanized steel frame. Includes thermal cutouts for overtemperature protection, meeting UL and NEC requirements.
Filter Sections:
  • Designed to house specific filter types with flat and angle filter sections available. Includes side access slide rails and hinged doors.
Damper Sections:
  • Mixing boxes with parallel blade dampers, rated as low-leakage with a maximum leakage rate of 2% at 2000 fpm velocity.
Access Sections:
  • Installed as specified with double-walled hinged doors.
Special Features:
  • Options include variable inlet guide vanes, high-efficiency motors, and various coil types with copper and stainless steel components.
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Catalog excerpts

39L AERO®-1

Product Data Carrier 39L Series air handlers offer: • Horizontal and vertical draw-thru arrangements for heating, cooling, ventilation, and VAV applications • Small footprint assures rigging ease and reduced space requirements • High-efficiency fan minimizes surging and turbulence and reduces operating costs • Exclusive Nu-Fin coil surface provides peak heat transfer • Optional double wall construction Features/Benefits Carrier delivers the air handler components for many stringent specification requirements. The 39L series air handlers are compact and fully assembled; they combine versatility with economical, dependable performance. Dependable performance Galvanized steel panels ensure structural integrity under all operating conditions. Double-walled hinged access doors also enhance structural stability and provide fast, easy access. Sloped, double-wall stainless steel drain pan controls condensate and is self-draining; complies with ASHRAE (American Society of Heating, Refrigerating and Air Condi tioning Engineers) Standard 62.1. Copyright 2005 Carrier Corporation

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39L AERO®-2

Internally mounted motors and drives are installed and aligned at the factory. Because they are contained in a cooled, filtered, dehumidified airstream, motor bearings and belts have less wear and require less servicing. Internal mounting also reduces installation time, shipping damage, and vandalism. Precision-balanced fan wheels limit vibration and eliminate abnormal stress on bearings and other components. Rugged pillow-block bearings are securely fastened to the solid steel fan shafts with split collets and clamp locking devices. Bearings are rated at 200,000 hours average life. Mixing boxes...

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39L AERO®-3

AHRI certification The Air Conditioning, Heating and Refrigeration Institute (AHRI) is a voluntary, nonprofit organization comprised of the manufacturers of air conditioning, refrigeration, and heating products. More than 90% of the air conditioning and refrigeration machinery and components manufac- tured in the United States is produced by members of Carrier 39L air handlers are rated in accordance with AHRI Standard 430, which is the industry standard for central station air-handling units. Certification by partici- pating manufacturers of units within the scope of this program requires that...

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39L AERO®-4

LEGEND COMB. — Combination PH — Preheat POS. — Position Factory-installed option components POSITION 4, UNIT CONFIGURATION MODEL (Component Sequence Also Shown) Model number nomenclature (cont)

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39L AERO®-5

Application data Vertical (indoor unit only) Central station air handler The central station air handler is a heating, ventilating, or air-conditioning unit that is centrally located in, or on, a building or structure and from which air is distributed to desired areas through a system of ducts. The 39L factory packaged unit Individual components, such as fans, coils, and filters, are assembled at the factory. Packaged equipment is less costly than field-fabricated equipment and does not require assembly. The basic air-handling unit consists of a fan section and a coil section. Other components,...

 Open the catalog to page 5
39L AERO®-6

Application data (cont) Fan selection criteria System requirements — The major factors that influence fan selection are airflow, external static pressure, fan speed, brake horsepower, and sound level. Additional system considerations include the fan control method, overloading, and non-standard air density. Fan selection for air-conditioning service usually involves choosing the smallest fan that provides an acceptable level of performance, efficiency and quality. Pressure considerations — The static pressure is the resistance of the combined system apart from the fan. Contributors to static...

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39L AERO®-7

Sound considerations — The fan is one of the main sound sources in an air-conditioning system. Other sources of sound include the duct system and terminals, because they generate turbulence in the air flowing through them. Simply estimating fan sound does not give an accurate picture of total system sound, but because fan sound is a major component of system sound, fan sound should be minimized. To minimize its sound generation, a fan must be correctly sized and should be selected to operate at or near peak efficiency. Oversized fans can generate much higher sound power levels than necessary,...

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39L AERO®-8

Application data (cont) Power losses in the motor and drive should be allowed for when determining the motor output (bhp), so that the motor can be correctly sized and so that the additional heat output can be subtracted from cooling capacity or added to heating capacity. A typical example follows: Given Fan Operating Point: 13,224 cfm 9.6 Fan bhp 3.0% estimated drive loss Calculate the required fan motor output (Hp) due to drive loss: Hp = (Fan bhp) x (Drive Loss) Hp = 9.6 x 1.03 Hp = 9.89 hp (select 10 Hp motor) Calculate the total fan motor heat output (Q) according to motor efficiency: Q...

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39L AERO®-9

System parameters Before a fan type or control is selected, the system must be analyzed at both the design point and part load. The fan is likely to be operating at part load a large percentage of the time. Methods of fan air-volume control • “Riding the fan curve” with terminal throttling (forward curved fans) • Inlet guide vanes • Variable frequency drives (VFDs) A short description of these control methods follows. A summary comparison table is provided at the end of the section. Forward-curved (FC) fans with terminal throttling (riding fan curve) — This is the simplest, most reliable, and...

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39L AERO®-10

Application data (cont) Due to the additional airflow resistance of the IGVs in the airstream, fan speed must be increased to obtain the design airflow and static pressure compared to a unit without IGVs. The horsepower requirement also increases. Even though power requirements are slightly higher at the design pressure and airflow, the increase is offset by the reduction in power requirements at part load conditions. With inlet guide vane control, the closing of the vanes causes the air to spin in the direction of fan rotation. The spin results in less static pressure being generated and less...

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