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Aero® Indoor and Weathertight Outdoor Air Handlers

Aero® Indoor and Weathertight Outdoor Air Handlers
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Aero® Indoor and Weathertight Outdoor Air Handlers

Product catalog summary
Overview: The Carrier Aero 39M air handlers are versatile units designed for both indoor and outdoor use, offering features that enhance installation, flexibility, durability, and performance. They come in various configurations to meet different space requirements and include factory-installed components for ease of use.
Key Features:
  • Installation and Flexibility: Units are shrink-wrapped for transit protection and can be easily disassembled and reassembled. They offer multiple aspect ratios and stacked configurations for optimal space utilization.
  • Durability: Features include a sealed panel double-wall R-13 insulation system, robust casing, and sound performance compliance.
  • Performance Optimization: AHUBuilder software aids in selecting optimal fan and coil configurations. Units come with factory-installed variable frequency drives and other components for enhanced performance.
  • Indoor Air Quality (IAQ): Offers filtration flexibility with various filter options and factory-installed UV-C germicidal lamps to improve IAQ by reducing airborne microorganisms.
  • Coil Options: Extensive coil options include chilled water, direct expansion, hot water, and steam coils, designed for efficient thermal transfer and minimal pressure loss.
  • Customization: Units can be customized with components like humidifiers, face and bypass coils, and direct digital controls to meet specific application needs.
Certifications and Standards: Carrier 39M air handlers comply with AHRI Standard 430 for central station air-handling units, ensuring industry standards compliance.
Additional Options: Optional features include Agion antimicrobial coating for microbial growth prevention, expanded coil options, and corrosion prevention measures like Electrofin e-coating.
Specifications and Certifications: The 39M Aero® Air Handler is ISO 9001:2008-certified and has an MEA number of 92-02-E. It includes various finish and thermal options, with codes indicating different combinations of external and internal finishes and thermal breaks.
Air Handler Overview: The central station air handler is used for heating, ventilating, or air-conditioning, centrally located in a building. It distributes air through ducts and consists of components like fans, coils, and filters, assembled at the factory for cost efficiency.
Configurations: Configurations include draw-thru and blow-thru units, with options for horizontal or vertical arrangements. Blow-thru units are efficient for systems with significant fan heat, while draw-thru units require subcooling to manage fan heat.
Fan Selection and Performance: Details fan selection criteria, emphasizing factors like airflow, static pressure, fan speed, and sound level. Explains fan laws that predict performance under varying conditions and highlights the importance of selecting the right fan size and type for efficiency and stability.
Sound and Vibration Considerations: Sound is a critical factor in air-conditioning systems, with fans being a major source. Proper fan sizing and selection can minimize sound levels. Variable frequency drives (VFDs) help modulate fan volume and reduce sound levels at lower speeds.
Filtration and Maintenance: Advises on selecting air handlers with considerations for dirty filters to maintain airflow and efficiency. Provides examples of how different fan types, like forward-curved and airfoil fans, behave under varying filter conditions.
Heat Considerations: Notes that not all fan energy output results in airflow, as motor inefficiencies translate into heat that must be managed.
Fan Types and Applications: Discusses different fan types, including Forward-Curved (FC) fans for low to medium pressure applications, Airfoil (AF) fans for higher static pressures, and Plenum fans for medium to high static pressure applications. Each fan type's efficiency, cost, and application scenarios are outlined.
Fan Control Methods: Explains fan control on Variable Air Volume (VAV) systems, emphasizing energy savings through fan brake horsepower (bhp) variation. Compares methods like terminal throttling and Variable Frequency Drives (VFDs), highlighting their impact on energy savings, sound levels, and application range.
Design Considerations: Stresses the importance of duct design, particularly the need for straight discharge ductwork to maximize fan performance. Provides guidelines for calculating pressure losses in duct takeoffs and emphasizes the role of plenum fans in space-limited applications.
Supply Fan Control: In a VAV system, supply fan control is crucial for matching the fan delivery to the required airflow. This is achieved by maintaining a constant static pressure in the supply duct, typically at a point two-thirds from the fan discharge. A Direct Digital Control (DDC) processor measures this pressure and adjusts the fan volume using a Variable Frequency Drive (VFD), which allows for a broader airflow range.
Indoor Air Quality (IAQ) Applications: The CO2 demand-controlled ventilation (DCV) override increases minimum ventilation to maintain CO2 levels below the maximum per person, optimizing energy use.
Coil Definitions: Coils in air-handling equipment serve as heat exchange devices, transferring heat between a medium and the airstream. Components include tubes (usually copper), fins (aluminum or copper), headers (non-ferrous metal or steel), and casing (galvanized or stainless steel).
Direct Expansion (DX) Coils: DX coils can have multiple refrigerant circuits to optimize performance. Circuit loading should be between 0.8 to 2.0 tons per circuit at design load, with solenoid valves used to maintain adequate loading at minimum conditions.
Filters: Filters are essential for maintaining air quality and are rated by efficiency and dust-holding capacity, as per ASHRAE Standard 52.2.
Size Selection: The selection of air-handling units involves determining the required airflow and coil face velocity. Carrier’s AHUBuilder® program provides detailed performance data and helps avoid moisture carryover issues.
Electric Heat Selection Procedure: To select electric heating, determine the heating load based on air quantity and temperature rise. Verify unit size and select a heater with a kW rating slightly above the required load.
Specifications: The document outlines the specifications for 39M Indoor Air Handler Units, with a size range of 1,500 to 60,500 Nominal Cfm. The units are manufactured by Carrier and are ISO 9001:2008 certified. They have UL 1995 certification for safety and are listed by ETL and CSA for electric connections.
Delivery, Storage, and Protection: All units are shrink-wrapped for protection during shipment. They must be inspected for damage upon delivery and stored in a clean, dry place.
Start-Up Requirements: Units should not be operated until all ductwork is clean, filters are in place, bearings are lubricated, and all connections are verified and tested.
Product Description: Units are shipped in sections as necessary to meet project requirements. They can be shipped in sections or assembled with a base rail break.
Dry Coil Weights: Provides detailed tables of dry coil weights for various configurations, including chilled water, direct expansion, hot water, and steam coils.
Motor Weights and Electrical Data: Motor weights are provided for different horsepower ratings, with notes on availability and voltage specifications.
Notes: Includes notes on weight calculations for different materials and configurations, emphasizing the importance of multiplying weights by specific factors for copper fin coils and different tube wall thicknesses.
Specifications: The document outlines the specifications for a central station air handler unit. It includes various sections such as mixing box, air mixing, exhaust box, integral face and bypass, plenum, humidifier, blow-thru discharge, filter, gas heating, coil, multi-zone cooling/heating, and energy recovery wheel sections.
Casing Construction: The casing is constructed with a complete frame and removable panels, ensuring structural integrity. It uses galvanized steel with options for pre-painted or unpainted finishes.
Fans: The fan section includes forward-curved, airfoil, belt drive plenum, and direct drive plenum fans. Each type has specific construction and performance criteria.
Bearings and Drives: Bearings are self-aligning, grease lubricated, and designed for long life. Shafts are solid steel, and V-belt drives are designed for a minimum service factor of 1.2.
Coils: Coils are provided for water, steam, and direct expansion refrigerants, certified according to AHRI standards.
Hydronic Heating and Cooling Coils: Headers are made of steel with MPT connections, featuring drain and vent connections accessible from outside.
Steam Distribution Heating Coils: These coils have steel headers with MPT connections. Inner steam distributing tubes are specified with dimensions and working pressure of 175 psig at 400°F.
Integral Face and Bypass Coils: Coils for sizes 03-14 have horizontal steam or hot water coils, while sizes 17-110 have vertical coils.
Refrigerant Coils: Constructed with copper headers and brass refrigerant distributors. Thermal expansion valves and nozzles are factory installed.
Electric Heating Section: Features galvanized steel casing with open-wire and sheathed type resistance coils.
Gas Heating Section: Indirect fired gas furnace sections have a minimum thermal efficiency of 80% and are listed for operation on natural or propane gas.
Energy Recovery Wheel: Constructed with a rotary wheel in an insulated cassette frame, coated with silica gel desiccant.
Humidifiers: Direct discharge type using steam from existing lines, constructed of 316 stainless steel.
Filter Sections: Various configurations are available, including flat, angle, draw-thru, and blow-thru sections.
Specifications: The document outlines the specifications for Variable Frequency Drives (VFDs) with standard EIA-485 ports supporting protocols such as Modbus, Johnson Controls N2, Siemens Building Technologies FLN, and BACnet.
Procedures: The BACnet connection must be an EIA-485, MS/TP interface with specific operating speeds and must be BTL Listed.
Standards and Compliance: All VFDs must include EMI/RFI filters to meet the EN 61800-3 standard for the First Environment restricted level (Category C2).
Bypass System: The Eclipse Bypass system includes a factory-wired and tested setup with various components like circuit breakers and contactors.
Control and Monitoring: The system should allow for independent control of digital and analog outputs via the serial interface.
Additional Features: The bypass system should support a supervisory control mode and provide a Smoke Control Override Mode.
Smoke Control Mode: This mode is designed to comply with UL864/UUKL standards.
Fireman’s Override Mode (Override 2): The system includes a programmable override input allowing configuration to acknowledge or ignore digital inputs as required by the local Authority Having Jurisdiction (AHJ).
VFD with Integral Disconnect: The Variable Frequency Drive (VFD) is UL listed as a complete assembly by the manufacturer, carries a UL 508 label, and can be secured with three padlocks.
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Catalog excerpts

Aero® Indoor and Weathertight Outdoor Air Handlers-1

Product Data Aero® Indoor and Weathertight Outdoor Air Handlers 1,500 to 60,500 Nominal CFM 39MN,MW 03-110 Indoor and Weathertight Outdoor Air Handlers © Carrier Corporation 2019 Form 39M-15PD

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Aero® Indoor and Weathertight Outdoor Air Handlers-2

Features/Benefits The Aero 39M air handler is the only unit on the market that practically installs itself. Carrier’s 39M air handlers offer: • Shrink-wrapped units for complete protection while in transit • Multiple aspect ratios to choose from to fit spaces short and wide or tall and narrow. • Factory-supplied variable frequency drives that are programmed and started up at the factory • Sealed panel double-wall R-13 insulation system • Stacked indoor unit configurations for application versatility and maximum space utilization • Outdoor weathertight cabinets have sloped roofs to reduce standing...

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Aero® Indoor and Weathertight Outdoor Air Handlers-3

UV-C germicidal lamps • Energy Savings: Lowers energy costs by improving HVAC system heat transfer and increasing net cooling capacity. • Maintenance Savings: Continuously cleans coils, drain pans, plenums, and ducts, reducing or eliminating manual cleaning and the use of harmful chemicals. • Improved IAQ: Reduces the spread of airborne microorganisms that trigger allergy and asthma symptoms and reduces the spread of bacteria and viruses that can cause infectious diseases. • Water Conservation: Reclaiming clean condensate for tower makeup, irrigation or gray water flushing reduces water and waste...

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Aero® Indoor and Weathertight Outdoor Air Handlers-4

Features/Benefits (cont) BACTERIA SILVER IONS AgION ANTIMICROBIAL COMPOUND AGION ANTI-MICROBIAL COATING How it works: The Agion antimicrobial compound is blended into a paint system, which resides in zeolite’s open molecular structure. When ambient moisture is present, the zeolite acts as an “ion pump,” slowly releasing silver ions. When the silver ions come into contact with bacteria and other microbes, their chemical interaction disrupts electron transfer and respiration, suppressing microbe growth on the air handler. As the air becomes more humid (and the more favorable for microbial growth),...

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Aero® Indoor and Weathertight Outdoor Air Handlers-5

AHRI certification The Air-Conditioning, Heating, and Refrigeration Institute (AHRI) is a voluntary, nonprofit organization comprised of the manufacturers of air conditioning, refrigeration, and heating products. More than 90% of the air conditioning and refrigeration machinery and components manufactured in the United States is produced by members of AHRI. Carrier 39M air handlers are rated in accordance with AHRI Standard 430, which is the industry standard for central station air-handling units. Certification by participating manufacturers of units within the scope of this program requires...

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Aero® Indoor and Weathertight Outdoor Air Handlers-6

Application data Central station air handler The central station air handler is a heating, ventilating, or air-conditioning unit that is centrally located in, or on, a building or structure. The air handler distributes air to desired areas through a system of ducts. The 39M factory packaged unit Individual components, such as fans, coils, and filters, are assembled at the factory. Packaged equipment is less costly than field-fabricated equipment and does not require assembly. The basic air-handling unit consists of a fan section and a coil section. Other components, such as filter sections, airmixing...

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Aero® Indoor and Weathertight Outdoor Air Handlers-7

Multizone Mixing dampers blend hot-deck and cold-deck temperatures to produce a desired temperature for individual zones. Several blending dampers per unit produce independent zones, each responding to its own thermostat (indoor unit only). High filtration units employ a filter section ahead of the cooling and heating coils. A second filter section, called a final filter, is placed at the end of the unit at the point where the air enters the ductwork. DIF- , FINAL FUSER FILTER Fans The 39M central station air handlers use belt-driven centrifugal fans. A centrifugal fan is one in which the air...

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Aero® Indoor and Weathertight Outdoor Air Handlers-8

Application data (cont) (SPDESIGN - SPMIN) Fan selection criteria System requirements The major factors that influence fan selection are airflow, external static pressure, fan speed, brake horsepower, and sound level. Additional system considerations include the fan control method, overloading, and non-standard air density. Fan selection for air-conditioning service usually involves choosing the smallest fan that provides an acceptable level of performance, efficiency and quality. Pressure considerations The static pressure is the resistance of the combined system apart from the fan. Contributors...

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Aero® Indoor and Weathertight Outdoor Air Handlers-9

Dirty filtration considerations Consider selecting an air handler with dirty filters so that, in theory, the unit will have enough horsepower to deliver the same amount of air when the filters are dirty. On a constant volume unit, that would only work if the unit contained an airflow measuring station and could adjust the flow accordingly via a VFD. Otherwise, the point of operation moves along the rpm line as the static pressure in the system changes. What happens when you order the fan with sheaves selected for dirty filters? Three things: 1. The air balancer forces the selection of a smaller...

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Aero® Indoor and Weathertight Outdoor Air Handlers-10

Horsepower) MSE — Max. Static Eff RP — Rated Point SC — System Curve In the chart below, follow the 2210 rpm line down to 2.55 inches. Airflow with a clean filter will be 16,700 cfm. Since airfoil fans are non-overloading (bhp lines run parallel with rpm lines) the bhp does not change (actually, bhp decreases). Fan, motor, and drive heat considerations The work output of a fan and its motor and drive contribute directly to the airflow and pressure exiting the air handler. Not all of the fan energy output generates airflow, however. Fan motors are not 100% efficient, and their efficiency loss...

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Aero® Indoor and Weathertight Outdoor Air Handlers-11

Plenum fans (sometimes called ‘‘plug’’ fans) are typically used in medium to high static pressure applications where ductwork requires discharge location flexibility. They can reduce the need for ductwork turns or diffusers, especially when equipment room space is limited. Plenum fans are less efficient than double-width, doubleinlet airfoil fans. General construction also differs from that of FC or AF fans. The fan does not have a scroll to enclose the fan wheel and direct airflow. Instead, the entire interior of the plenum fan section is pressurized by the fan. Plenum fans have single-width,...

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