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SANDWICH PANELS AND HONEYCOMBS

SANDWICH PANELS AND HONEYCOMBS
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SANDWICH PANELS AND HONEYCOMBS

Product catalog summary
Overview: CEL Components specializes in providing honeycomb cores and sandwich panels for sectors such as marine, railway, automotive, clean rooms, and construction. Their products are designed to reduce weight while maintaining high mechanical properties.
Company Mission and Quality Policy: CEL is committed to innovation and sustainability, focusing on product lifecycle and recyclability. They operate under the motto 'EMPOWERING LIGHTNESS' and adhere to quality standards like UNI EN ISO 9001-2015, ISO 14001, and ISO 45001.
Certifications: CEL's products comply with international standards for fire safety and material performance, including IMO MED, US Coast Guard, and UNI EN 13501-1. Products like Compocel AL FR and Alustep series have high safety classifications for demanding environments.
Applications:
  • Marine: Used in shipyards for partitions, interiors, and flooring systems.
  • Railways: Applied in partitions, ceilings, and floors, meeting UNI EN 45545-2 standards for fire safety.
  • Building: Utilized for cladding, floors, and facades, with classifications according to UNI EN 13501-1 and French norms.
  • Interiors: Valued for their lightweight and stability, used in furniture and decorative applications.
  • Cleanrooms and Biohazard Environments: Panels are used in controlled environments requiring reduced contamination.
Product Specifications: CEL offers products with different skin materials such as aluminum and fiberglass, impregnated with resins for enhanced performance. Products like Compocel AL and Alustep series are tailored for specific applications, offering features like anti-slip coatings and decorative laminates.
Sustainability: CEL emphasizes the use of green energy in production and provides BIM models to assess the environmental impact of their products.
Technical Products and Materials: The document details various technical products, including non-woven fabrics, acoustic climate panels, sandwich panels, honeycombs, and adhesives, with applications across sectors like construction, automotive, and shipbuilding.
Non-Woven Fabrics: Used in water jet cutting tables to reduce misting and splashing, noted for robustness and cost-effectiveness.
Acoustic Climate Panels: Improve acoustics by absorbing frequencies and reducing reverberation, addressing health, noise, weight, and ventilation issues.
Sandwich Panels and Honeycombs: Used for sound absorption and air conditioning, applicable in laser and waterjet cutting machines, offering impact absorption and modular solutions.
Ballistic Panels: Honeycomb panels absorb shock waves and retain fragments, lightweight and easy to transport.
Applications in Various Sectors: Materials are used in projects like parking structures, electronic instrument protection, armored vehicles, and rocket launchers.
Wind Energy: Aluminium honeycomb and sandwich panels are used in rotor blades, nacelles, and turbine generator housings.
Automotive Applications: Honeycomb cores and sandwich panels are used as shock absorbers in vehicles.
Elevators and Railcars: Panels are used for floors and wall coverings, offering fire resistance and lightness.
Refrigeration and Airflow Deflection: Polycarbonate honeycombs reduce turbulence and impurities in refrigeration devices and airflow systems.
Lighting: Honeycomb cores limit glare and trap peripheral light in lighting applications.
Glues and Adhesives: Two-component polyurethane and epoxy adhesives are used for bonding materials in sandwich panels, emphasizing mechanical resistance and waterproofness.
Certifications and Standards: Products comply with various certifications and standards, including fire resistance and mechanical performance.
COMPOCEL Panels:
  • COMPOCEL ALP: Aluminium skins and polypropylene honeycomb core, suitable for humid environments.
  • COMPOCEL ALF: Aluminium skins with foam core, offering thermal insulation.
  • COMPOCEL W: Plywood skins and aluminium honeycomb core, customizable for interior design.
ALUSTEP Panels:
  • ALUSTEP N: Aramid paper honeycomb core with fiberglass skins, available in different versions.
  • ALUSTEP HFR: High resistance to moderate temperatures.
  • ALUSTEP W and 4X: Waterproof and rigid panels for naval applications.
POLISTEP and PET-STEP Panels:
  • POLISTEP: Lightweight with polypropylene honeycomb core.
  • PET-STEP: PET core, ideal for humid environments and sound reduction.
CLEARSTEP and CLEAR-PET Panels:
  • CLEARSTEP: Polypropylene honeycomb core for clear background applications.
  • CLEAR-PET: PET foam core for light surfaces.
Technical Properties and Certifications:
  • Panels certified for fire resistance and mechanical strength.
  • Aluminium honeycomb cores used for lightweight and mechanical properties.
  • Polycarbonate honeycomb used for ventilation and refrigeration applications.
Applications:
  • Used in shipbuilding, automotive, and construction for lightweight and durable properties.
  • Designed for humid environments, sound reduction, and support for natural stones and mosaics.
Core Materials:
  • Polypropylene Honeycomb: Used in sandwich panels, compatible with various materials, thermo-welded or glued.
  • PMI Foam: Structural cores in vacuum infusion processes, reducing weight in aviation and sports equipment.
  • PET Foam: Thermoplastic core material used in railcars, shipbuilding, and windblades.
  • Aramid Paper: Lightweight and strong, offering electrical insulation, used in boat hulls and military shelters.
  • PVC Foam: Good stiffness-to-weight ratio, resistant to compression and water absorption.
Manufacturing Processes: Includes cutting, edging, routing, folding, joining, and fixing, using CNC machines for precision and customization.
Quality Assurance: Adheres to UNI EN ISO 9001:2015 standards, ensuring product quality and reliability.
Disclaimer: Liability disclaimer stating data is subject to change without notice.
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Catalog excerpts

SANDWICH PANELS AND HONEYCOMBS-1

SANDWICH PANELS AND HONEYCOMB

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SANDWICH PANELS AND HONEYCOMBS-2

The company CEL supplies honeycomb cores and sandwich panels with applications in different sectors: · Marine: shipyards and yachts (furniture, floorings, bulkheads, etc.) · Railway: railcars (floorings, partitions, ceilings, etc.) · Automotive: crash absorbers · Clean Rooms, negative room pressure and bio-containment . Protective barriers · Buildings (ventilated facades, elevator cabins, etc.) · Interiors (furniture, walls, etc.) · Support for natural and engineered stone (marbles, semi-precious stones, mosaics, etc.) . Ballistic (shock and debris absorbers) · Lighting: Anti-reflection and dimming...

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Certifications summary table Application Aluminium Honeycomb 3.18 Surface materials and floor coverings C Class Division Incombustibility Aluminium Honeycomb 164.112 Interior Finish (Bulkheads and Ceiling Finishes) Fire Safety - Construction - Interior Equipment Aluminium Honeycomb Fire Safety - Construction - Interior Equipment Classification according to the fire performance of construction products and building elements B - Low flamespread s1 - Smoke emission absent d0 - No dripping Classification according to the fire performance of construction products and building elements A2 - Non combustible...

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Shipyards and Shipbuilding Honeycomb cores and sandwich panels are used in shipyards to reduce the weight of structures, fixtures and furniture, while maintaining high mechanical properties. Many are the applications: partitions, interiors, furniture, ceilings, and floor systems for engine rooms. Aluminium honeycomb and sandwich panels Compocel AL FR*, Compocel ALF*, Alustep F*, Alustep HFR* e Alustep FN* obtained IMO MED Certification Mod. B and D according to FTP Code 2010. COMPOCEL AL FR achieved also C class division certificate. Mini Transat - Luca Rosetti - Nomex Panels SANDWICH PANELS, HONEYCOMBS...

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Railways In the railway sector, CEL’s sandwich panels are used as partitions, ceilings, floors, bulkheads, tables, etc. These lightweight panels are generally composed of three layers: a core in pet foam, aluminium or aramid paper honeycomb bonded with two skins either in aluminium, high pressure laminate or fibreglass. SANDWICH PANELS AND HONEYCOMBS: COMPOCEL AL COMPOCEL AL FR* Skins: aluminium. CLASSIFICATION HL3 for R1 - R2 - R10 according UNI EN 45545-2 Skins: fibreglass impregnated with phenolic resin. Skins: fibreglass impregnated with phenolic resin. Skins: fibreglass impregnated with phenolic...

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Stone reinforcement CEL‘s lightweight sandwich panels with honeycomb cores faced with sheets of fibreglass impregnated with epoxy or phenolic resin (Step-Series) are used to reinforce marble and semi-precious stones. By applying the panels to natural stones, the thickness of the slabs can be halved, greatly reducing the material weight and cost. This application is not only limited to marble and precious stones, but can also be used with any natural or engineered stone or porcelain material. 1 - GLUING Two panels are glued to one side of the stone. 2 - SPLITTING Honeycomb panels absorb the stresses...

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Building In the building industry, CEL’s sandwich panels are used for cladding, floors and ventilated facades and decorative uses. CEL supplies a wide variety of panels faced with different materials: aluminium and stainless steel are just two examples. CEL’s aluminium honeycomb is classified A1 and M0 while COMPOCEL AL FR is classified A2, A2fl and B according to the UNI EN 13501-1 and M1 according to the French building norms. Airport Charles de Gaulle - Compocel AL panels SANDWICH PANELS AND CORES: COMPOCEL AL FLOOR COMPOCEL AL FR FLOOR* Skins: aluminium. CLASSIFICATION A2 e Bs1d0 ACCORDING UNI...

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Canopies CEL Components supplies panels for metro, bus, and train station canopies: shaped, perforated, and with inserts according to customer specifications. The panels are available in various sizes and types to meet any aesthetic and technological requirements. Geneva Airport SANDWICH PANELS, HONEYCOMBS AND FOAMS: Skins: aluminium. Skins: aluminium. CLASSIFICATION A1 ACCORDING UNI EN 13501 - 1 M0 ACCORDING NF-P92507 CLASSIFICATION A2 e Bs1d0 ACCORDING UNI EN 13501 - 1 Geneva Airport * Certified products must be required in advance and might have a price surcharge due to certified materials.

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Interiors CEL’s sandwich panels are highly valued by designers. Ultralight, with outstanding dimensional stability and available in a variety of coatings, they allow unlimited in creativity design. They have multiple applications (tables, seats, countertops, separating walls, etc.) depending on the sector, from shipyards and yahcts, to railways, or shop’s interios, etc. Interiors Shop – Screen in aluminium honeycomb Le Madeleine - Trois Quartiers - Ora-ïto – Aluminium Honeycomb SANDWICH PANELS, HONEYCOMBS AND FOAMS: Skins: aluminium. Faced on one or both sides with decorative laminate. Upper...

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Biohazard environments Cleanrooms are uncontaminated areas used for scientific purposes, such as laboratories of various kinds (chemical, mechanical, optoelectronical), where airborne micro particles, environmental pollutants and microbes must be greatly reduced. CEL’s sandwich panels for clean rooms are generally made of an aluminium honeycomb core bonded with two skins of high-pressure laminate or aluminium; they can be painted with anti-static ESD if specifically requested. These panels are normally used in walls, doors, floors, and ceilings. Health and hygiene safety, can also be guaranteed...

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Acoustic climate panels Honeycomb for Laser and Waterjet Cutting Machines The acoustic climate panels have been specially designed to overcome health, noise, weight and ventilation problems; on the one hand they improve the acoustics by absorbing certain frequences, on the other hand they reduce reverberation in closed spaces. CEL offers aluminium as a solution for sound absorption and air conditioning; panels can be extremely light, 2m in width and 6m in length. SANDWICH PANELS AND HONEYCOMBS: COMPOCEL AL COMPOCEL AL FR* Skins: aluminium. * Certified products must be required in advance and might...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.