CAP-591

CAP-591

CAP-591

Product catalog summary
General Description: The Series 591 is a modular cleanroom system designed for high performance and aesthetics. It offers flexibility with spans up to 24 feet, heights from 8 to 14 feet, and cleanroom classes from 100,000 to 10. The system is expandable and upgradeable for future modifications.
Design and Construction: Features include clear acrylic walls for visibility, anodized aluminum panels for a sleek look, and a rigid wall design for higher internal pressures. It is easy to assemble with pre-punched holes and can be expanded or reconfigured.
Wall Panels: Available in materials like clear, translucent, and ESD acrylic, polycarbonate, and painted aluminum. Panels can be combined for specific requirements, offering options for visibility or privacy.
Airflow Configurations: Configurable for single pass or recirculating airflow. Single pass rooms use ambient air through HEPA filters, while recirculating rooms offer better temperature and humidity control.
Filters and Lighting: Utilizes Series 112 motorized ceiling filters with HEPA and ULPA efficiencies, and Series CAP1210-2x4-4L cleanroom lights. The number of filters and lights depends on room size and class.
Doors and Openings: Features swing and sliding doors with options for special sizes and locations. Larger openings may require header panels.
Ceiling Grid System: The Nest Tight ceiling grid system allows easy assembly and supports filters, lights, and panels. Room class is determined by the number of filters.
Electrical and Air Conditioning: The Relock prefabricated wiring system simplifies electrical assembly. Air conditioning options vary based on room configuration, with non-recirculating rooms using ambient cooling and recirculating rooms requiring additional cooling measures.
Humidity Control: Managed through electric steam generators for adding humidity and air conditioning or desiccant drying systems for removing it, available only in recirculating cleanrooms.
Flooring: Requires a solid concrete floor covered with vinyl flooring or epoxy paint. Seamless vinyl with welded or glued joints is recommended for new installations.
Shipping: Shipped disassembled on skids for truck transport. Components fit through standard doorways once off the skids. Review the path from the loading dock to the assembly area and consult the factory for specific part sizes.
Installation: Straightforward, requiring only simple hand tools. Pre-drilled holes facilitate the process, and installation services are available if needed.
Sprinklers: Typically integrated from the existing overhead system, with heads extending through the cleanroom ceiling or sidewalls.
Drawings: Provided upon order receipt, detailing the room's size, shape, and electrical requirements.
Size: Offers standard modular widths from 6 to 24 feet, with room lengths in 4-foot sections. Recirculating rooms require additional space.
Gowning Rooms: Optional gowning rooms can be internal or external, constructed from the same materials, and can feature cascading pressures.
Additional Options: Includes pass-throughs, tables, benches, storage cabinets, laminar flow hoods, fume hoods, and emergency lighting.
Proposal Preparation Questions: Key questions include room class, size, recirculation type, gowning room location, door quantity, personnel count, and available space dimensions.
Technical Considerations: Considerations include existing space temperature, air conditioning, building posts, equipment heat load, exhaust requirements, and logistical details for delivery and installation.
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Catalog excerpts

CAP-591-1

Series 591 Vertical Flow Hardwall Modular Cleanroom General Description The Series 591 is a free standing, rigid wall, modular, prefabricated cleanroom system designed to combine superior cleanroom performance with high visual appeal. The modular, prefabricated design melds functionality with flexibility to create systems that will meet your cleanroom needs today and into the future. Large open spans up to 24 feet (Special configurations up to 30 feet) Interior clear height 8 to 14 feet Room Class 100,000 to Class 10 Single pass or Recirculating Esthetic design, High visual appeal Easy to assemble High quality performance Modular, prefabricated Expandable and upgradeable The Series 591 is available from Class 100,000 to Class 10. Rooms feature open free spans from 6 to 34 feet and interior room heights of 8 to 14 feet. Multiple rooms can be combined to form larger cleanroom systems. The system allows additional sections to be added to existing rooms to expand the cleanroom to meet future needs. See the table at the end of this document for sizing formulas. The Series 591 cleanroom has high visual appeal and is often used as a showcase cleanroom system. The large clear, acrylic walls offer good visibility into and out of the room. Clear anodized aluminum panels cover the filter, light area above the drop ceiling so the exterior has a sleek, clean appearance. The rigid wall design allows the cleanroom to operate at higher internal pressures than may be found in other types of cleanroom systems. This pressure is adjusted through variable wall dampers that regulate the flow of air out of the room to control the internal room pressure. ISO specifications require room pressures for some medical device and pharmaceutical applications higher than what a softwall cleanroom can provide. Higher internal room pressure on non-recirculating rooms can reduce the infiltration occasionally caused by drafts flowing under the bottom of the curtains. The modular prefabricated design makes installation fast and easy. Factory installation is available, but simple step-by-step instructions and detailed installation drawings allow the rooms to be assembled using in house maintenance personnel. The room assembles with common hand tools. Holes are pre punched and predrilled so the room is assembled by lining up holes and installing screws, bolts and snap in extrusions. The room ships knocked down on compact skids. After a room has been installed, its versatile modular design allows the room to be expanded, relocated, reconfigured into a different shape or made into multiple smaller rooms. This versatility keeps your Series 591 cleanroom system an asset that keeps pace with your cleanroom requirements. The modular design of the Series 591 means that the cleanroom can be expanded, modified, reconfigured or even sold. It can have value through out its life. The cleanroom system is not typically considered part of the building and can often be depreciated faster than a built in cleanroom. Consult your tax adviser for specifics of the tax advantages. The removable wall panels are supported by a special heavy-duty 3 x 3 anodized aluminum support post with upper cross panels. Together these form a strong, decorative exterior wall system. Each support post is equipped with a leg-leveling glide to adjust for variations in floor level. The walls extend down to approximately 2 in. above the floor For more information or to download or fax this product from the web, simply go to: www.cleanairproducts.com/591

 Open the catalog to page 1
CAP-591-2

Series 591 Vertical Flow Hardwall Modular Cleanroom Technical Data continued allowing air to be vented around the entire perimeter. Adjustable wall vents located between the bottom of the wall panel and the floor fine tune the room pressure. Addition may be required with some rooms with a higher total airflow. Exact room configuration for lower wall spacing, quantity and location of adjustable grills is subject to room size and class. The wall panels are available in the following materials: Clear Acrylic Translucent Acrylic Yellow Acrylic Clear ESD acrylic Polycarbonate White painted aluminum...

 Open the catalog to page 2
CAP-591-3

Series 591 Vertical Flow Hardwall Modular Cleanroom duct for the motorized ceiling HEPA filters. This space is filled with HEPA filtered air being returned from the cleanroom. It also minimizes dust and other contamination from settling on top of the filters and lights keeping them semi clean. The metal roof panel has enough strength that it can be walked on by building maintenance personnel. No guard rails are provided as part of the cleanroom. Non Recirculating rooms The metal roof is a non-insulated metal top. The roof can be walked on by a service technician, but is not designed to support...

 Open the catalog to page 3
CAP-591-4

Series 591 Vertical Flow Hardwall Modular Cleanroom Technical Data continued makes for a tighter ceiling grid than conventional Butt Joint tee bar grids. In addition they are faster and easier to assemble than other types of tee bar grid systems. The motorized ceiling filters, lights and blank panels will install into this grid. The Class of the room is determined by the number of filters in the ceiling (air changes per hour). Flow thru lights are also available for applications where 100% ceiling filter coverage is required or where a filter and light need to be in the same location. The ceiling...

 Open the catalog to page 4
CAP-591-5

Series 591 Vertical Flow Hardwall Modular Cleanroom receiving are to the area where the room is to be installed. Note. Loading dock (if none please advice also), truck restrictions, hallways, door sizes product is going through, second floor installation, special material handing requirements to avoid and problems when receiving the room. Installation The room reassembles using simple hand tools. Step by step instructions are provided. Holes are pre-drilled so that installation is just a matter of lining up holes and installing screws and bolts and snap in extrusions. Clean Air Products can install...

 Open the catalog to page 5
CAP-591-6

Series 591 Vertical Flow Hardwall Modular Cleanroom Technical Data continued Temperature of the existing space _______________ Is it air conditioned __________________________ Are building post going to be inside the cleanroom. _________ Heat load if equipment in room if known _________________________ Exhaust ________________________________ ____ Loading dock and path to cleanroom area. (can standard semi truck back up to your dock, can the longer support beams of the cleanroom turn all corners, receiving hours ____ Is the existing space sprinkled ____ Location of the electrical panels to power...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.