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PCO2-14™ Polyimide Curing Oven

PCO2-14™ Polyimide Curing Oven

PCO2-14™ Polyimide Curing Oven

Product catalog summary
Overview: The Despatch PCO2-14™ is an electrically heated oven designed for polyimide baking and curing in an inert atmosphere. It is a high-performance, clean process oven with ISO Class 5/Class 100 recirculated airflow, featuring a pressure relief system, oxygen control system, and process monitoring system to meet strict oxygen and atmospheric requirements.
Pressure Relief System: This system includes a removable 'cold trap' to prevent solvent condensation and polyimide buildup in the oven's exhaust, essential for the 'hard bake' polyimide cure process.
Oxygen Monitor and Control System: The oven maintains oxygen levels at 20ppm or less to prevent oxidation during curing. It uses an O2 monitor connected to a purge valve to control nitrogen purging, ensuring consistent and repeatable curing while minimizing nitrogen usage.
Process Monitoring System: Equipped with Protocol 3™ software, the system allows communication between the PC and the oven, providing real-time data logging and monitoring of set points, chamber temperatures, and O2 levels.
Features: The oven has a compact design, continuously welded seams, 4-inch thick insulation, 100% HEPA filtered recirculation air, and a Magnehelic gauge for HEPA filter pressure monitoring. It includes a Protocol 3™ control with data logging, silicone-free construction, alarms, programmable door lock, and optional CE compliance.
Physical Specifications: The chamber size is 25.5 x 26 x 37 inches with a capacity of 14 cubic feet. The oven operates on various electrical configurations and has a ventilation exhaust diameter of 3 inches. It supports up to 11 shelves and has a net weight of 1000 lbs.
Functional Specifications: The oven reaches temperatures from 50°C to 350°C with varying times depending on the target temperature. Cooling times are based on specific water supply conditions. Temperature uniformity ranges from +/- 1°C to +/- 3.5°C, with control stability at +/- 0.5°C. The operating range is 35°C-350°C, with a maximum load capacity of 400 lbs.
Warnings: The oven should not be used with flammable solvents or materials. A soft bake of polyimide coatings must be done in a Class A oven before using the PCO2-14™.
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Catalog excerpts

PCO2-14™ Polyimide Curing Oven-1

Thermal Processing Technology u PCO2-14™ Polyimide Curing Oven A clean process oven designed for polyimide baking and curing applications The Despatch PCO2-14™ electrically heated oven was designed to meet the specific process requirements for hard baking polyimide coatings in an inert atmosphere. This high-performance, clean process oven (ISO Class 5/Class 100 recirculated airflow) offers many unique components, including a pressure relief system, an oxygen control system and a process monitoring system which allows the oven to achieve the strict oxygen level and atmospheric requirements involved in polyimide curing. Pressure Relief System: In the “hard bake” polyimide cure process, residual solvent is removed and desired surface properties are finalized. The process of removing solvents requires that the oven contain equipment to help prevent and collect solvent condensation. Despatch designed the PCO2-14™ with a pressure relief system that includes a removable “cold trap”, an easy-to-clean condensate trap that helps to prevent polyimide buildup in the oven’s exhaust. Oxygen Monitor and Control System: The PCO2-14™ is an inert atmosphere oven which allows the oxygen level to be maintained at 20ppm or less to help prevent oxidation of the polyimides being cured. The oven contains an O2 monitor which is wired to the purge valve and turns the nitrogen purge on whenever the oxygen level is above the O2 monitor set point. Once the nitrogen purge is complete, the O2 level is maintained at a set point by a controller that operates a modulating valve during the curing process. This process minimizes the nitrogen usage and allows for consistent and repeatable product curing. Process Monitoring System: The oven’s PC features Protocol 3™ software to allow for communication between the PC and the oven, an Ethernet connection and a 15” (38.1cm) flat panel display screen. The Protocol 3™ software communicates directly with the oven’s Protocol 3™ controller, O2 controller, O2 monitor and integrated PC to observe and data log entire cycles and provide the user with real-time information on set points, actual chamber temperatures and O2 levels thr

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PCO2-14™ Polyimide Curing Oven-2

FEATURES AT A GLANCE u ompact cabinet design that minimizes footprint C Chamber size (width x depth x height) * Clear opening width is reduced by 1.5 in. (3.8 cm) due to 3/4 in. (1.9 cm) shelf supports on each side. u ll interior seams continuously welded on insulation side to A Capacity in cubic feet (liters) Overall size (width x depth x height) u ” (10.2cm) thick insulation in chamber to minimize heat loss, 4 Electrical: Three phase 60 HZ, 208 volts Electrical: Three phase 60 HZ, 240 volts Electrical: Three phase 50 HZ, 380 volts Electrical: Three phase 50 HZ, 415 volts Electrical: Three phase...

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