i012ionia™ PSU module Data Sheet The i012 is a DC/DC power supply (PSU) module designed for the ionia™ product family. The i012 is directly powered from the vehicle battery and offers a wide input voltage range. The i012 is designed for harsh rolling stock environments and is fully compliant to EN 50155. Moving TCMS Solutions

duagon Data Sheet Preamble On having purchased products described in this data sheet, the customer acquires the right to use the products according to its specified purpose and in accordance with all operation, service and maintenance instructions. All other rights to the product, duagon's intangible assets rights in particular, belong solely to duagon and may not be deemed to have been assigned along with the sale of the products. All product properties are fully described in the data sheet under express exclusion of any warranty for other properties. Of decisive relevance is the data sheet...

© duagon AG • Riedstrasse 12 • CH-8953 Dietikon • www.duagon.com released: 29 June 2015 / Gisin Page 3/26

1. General Safety Summary Review the following safety precautions to avoid injury and prevent damage to this product or those connected to it. To avoid potential hazards, use this product only as specified. Only qualified personnel should perform installation, maintenance and service procedures To avoid fire or personal injury Connect and disconnect properly. This data sheet contains all relevant information for connecting the device. Power On only with all connections made. All connectors on the device must be connected (unused connections should be covered with a dummy connector). Ground the...

Euagon'-2. IntroductionGeneral Features The i012 module is an intelligent DC/DC converter for the ionia™ system. It supplies the central units (e.g. i101, i102, i103) and all additional communication and I/O modules via the backplane. This module is connected directly to the train battery and supports all voltage types and voltage variations. A built-in supervisory mechanism called Condition Monitoring can detect and report any off-limit usage, such as overvoltage, overcurrent, overtemperature, etc. as well as selected user-defined values. Configuring the i012 modules is done easily and time...

and soft-IP functionality of the i012 modules. ionia™ system, they are not intended to be This document describes the hardware These modules are part of the modular used as standalone components. The ionia™ system is configurable online at http://ionia.duagon.com/ For information about programming the ionia™ system, please refer to: • ionia™ Get Started Documentation (d-007724-nnnnnn). The i012 comes with several order options, these are described in the section "Ordering Information", pag. 22. For additional information, please visit our home page www.duagon.com. There you will find: • Frequently...

Programming The module is programmable by the central processing unit using a comfortable programming environment that is based on IEC 61131 LD, FBD, ST, IL or SFC. Please refer to: • • ionia™ Get Started Documentation (d-007724-nnnnnn), and ionia™ IEC61131 API documentation (d-006935-nnnnnn). Firmware Update Firmware update is handled by the central processing unit (see i101/i102/i103 for further information). Thanks to a flash memory that stores a backup firmware image the i012 modules are power-fail-safe during a firmware upgrade process. Backplane Communication The ionia™ system uses a 100Mbit/s...

Figure 1: Hardware structure of i012 Figure 1 shows the i012 hardware structure as a reference. The modules provide the following interfaces: X1: Front panel connector. Basic Function Blocks Controller Supervisor Backplane Figure 2: Schematic of the i012's architecture The Protection Circuits & EMI Filter provide the necessary circuits to withstand the harsh railway environment and to fulfil EN50155. The DC/DC converter generates a galvanic isolated secondary voltage of 48V. For low power logic supply a 3.3V output voltage is generated which is interruption class S2 protected. The Controller...

The front panel of the i012 is shown in Figure 3. Figure 3: Front panel of the i012-LVmodule The nominal input voltages are indicated on the front panel as follows: Table 2: Power input connector pin description © duagon AG • Riedstrasse 12 • CH-8953 Dietikon • www.duaaon.com released: 29 June 2015 / Gisin Page 9/26

Buagon'5.1.3 Cabling The power connector on the front panel (X1) is mating with Phoenix Contact FMC 1,5/3-STF-3,5 (PN: 1966101) or compatible. A Wire with cross from 0.2mm2 to 1.5mm2 can be used. Table 3: Description of LED status indication © duagon AG • Riedstrasse 12 • CH-8953 Dietikon • www.duaaon.com released: 29 June 2015 / Gisin Page 10/26

CAUTION. The backplane interface is intended for internal backplane connection inside ionia™ system. Any other use my lead to malfunction or damage of ionia™ system. Pin out of the connector is provided for reference only. Table 4: Backplane connector pin description © duagon AG • Riedstrasse 12 • CH-8953 Dietikon • www.duaaon.com released: 29 June 2015 / Gisin Page 11/26

The JTAG interface provides an interface for debugging and firmware upgrades. A CAUTION. The JTAG interface is intended for service purposes only. They shall not be used for normal operation. The JTAG interface is available only as internal connector. There is no possibility and no need to access the JTAG from outside the ionia™ housing. All firmware updates can be made via the backplane connection. Table 5: JTAG connector pin description © duagon AG • Riedstrasse 12 • CH-8953 Dietikon • www.duagon.com released: 29 June 2015 / Gisin Page 12/26

Ta =-40°C...+85°C, typ. values for TA = 25°C and VBAT=Vnom (unless otherwise specified). Table 6: Electrical input specifications for i012-LV 1) Power supply must be able to deliver enough current to break the fuse in case of short circuit. © duagon AG • Riedstrasse 12 • CH-8953 Dietikon • www.duagon.com released: 29 June 2015 / Gisin Page 13/26