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Catalogue 520

Product catalog summary

Introduction
EMUGE Corp. presents Catalog 520, highlighting advanced threading and clamping technology, emphasizing innovation, customer service, and long-term relationships.

Contents Overview
The catalog is divided into sections covering Taps, Roll Form Taps, Thread Mills, Twist Drills, Thread Gages, Tap Holders, and General Information.

Clamping Systems
Details on various clamping systems designed for specific applications, including System SP for high precision, System SZ for large diameter tolerances, System SG for larger tolerances, System SH for long workpieces, and System SM for high precision gear wheels.

Special Applications and Innovations
The EMUGE Punch Tap is highlighted for its efficiency in aluminum thread production, offering significant time savings.

Technical Specifications and Conversion Tables
Includes detailed technical specifications and conversion tables for American and SI units.

Warranty and Safety Information
EMUGE provides a warranty against defects with specific conditions and emphasizes safety guidelines.

Contact Information
EMUGE Corp. is located in West Boylston, MA, with contact details provided.

Machine Taps Specifications
Details on machine taps focusing on ANSI and DIN standards, thread types, materials, coatings, and technical characteristics.

Materials and Applications
Taps suitable for various materials like steel and titanium, with recommendations for different machining conditions.

Technical Characteristics
Includes thread depth, hole shape, and cutting materials specifications.

Tool Identification
Each tool is identified by a unique code with dimensions and specifications.

Additional Information
Includes technical information on accessories, product finders, and lubrication guidelines.

Thread Mills Specifications
Details on thread milling tools, focusing on different materials and applications, with technical data and tool identification.

Applications
Tools designed for various thread types and materials, with specific recommendations.

Technical Information
Includes thread depth, number of flutes, and coating types.

Recommendations
Guidance on selecting appropriate tools based on material type and application requirements.

Additional Features
Custom sizes available upon request and programming assistance for CNC tools.

Twist Drills and Countersinks
Specifications for twist drills and countersinks, focusing on the EF-Drill Modular series.

Applications
Suitable for a wide range of materials with specific applications detailed.

Ordering Information
Examples provided for ordering specific drill types.

Accessories
Information on screws and clamping screws for drill assembly.

Technical Information
Details on drill depth, tool body specifications, and coolant-fed options.

Thread Gages Specifications
Details on thread gages, including dimensions, class of fit, and maximum thread depth.

Procedures
Procedures for using thread depth plug gages and the importance of regular calibration.

Standards
Compliance with national and international standards.

Recommendations
Use of GO/NO-GO plug gages for inspecting pitch diameter and functional threads.

Calibration and Certification
EMUGE offers calibration services ensuring compliance with standards.

Technical Information
Emphasizes the need for standardized gages for inspection.

Tap Holders and Adapters
Specifications and information on quick-change tap holders and adapters for CNC machining centers.

Specifications
Details on various models and their technical specifications.

Technical Details
Dimensions, pressure limits, and compatibility with various shank sizes.

Accessories
Information on quick-change adapters, collets, and clamping wrenches.

Ordering Information
Each product associated with an EDP number for ordering.

Recommendations
Advises on using correct adapters and maintaining coolant system integrity.

Torque Adjusting Tools
Specifications and technical information on torque adjusting tools for overload clutches and powRgrip collets.

Specifications
Details on torque ranges, thread sizes, and dimensions.

Square Pins
Dimensions and part numbers for different sizes of square pins.

Torque Settings
Standard torque settings for various thread types.

PowRgrip Collets
Benefits of using powRgrip collets for improved thread quality.

Technical Information
Performance characteristics and advantages of features like internal coolant supply.

Tool Adaptation
Methods for tool adaptation using quick-change adapters and collets.

Clamping Systems Overview
Specifications and applications of different clamping systems, including mechanical and hydraulic setups.

Clamping Systems
Details on System SP, SZ, SG, SH, and SM for various applications.

Technical Specifications
Tables detailing concentricity, expansion, clamping ranges, and safety features.

Application Forms
Forms for different EMUGE products to tailor solutions to production processes.

Key Recommendations
Use of Quick-Change Tap Holder for optimal performance.

Warranty Information
EMUGE provides a warranty against defects for one year from the sale date.

Safety Warnings
Emphasizes safety when using cutting tools and consulting safety data sheets for tapping fluids.

Notice
EMUGE reserves the right to change tool specifications as part of their product improvement program.

Contact Information
Contact details for EMUGE Corp. in West Boylston, MA.

Catalog excerpts

High Performance Tools Threading Technology · Clamping Technology

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Thread Cutting Technology · Clamping Technology C ATA L O G 5 2 0 Welcome to our EMUGE Catalog 520. Let our new catalog be your guide on a trip to the very leading edge of thread cutting technology and into the twenty-first century! At EMUGE we are dedicated to exhaustive research and development, product manufacturing excellence, and un surpassed customer service. We have introduced more new and innovative products recently than ever before in our history. These, in combination with our standard lines, comprise the most comprehensive and techno logically advanced thread and cutting tool product...

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MUCE Contents Roll Form Taps Thread Mills

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Twist Drills Thread Gages Tap Holders and Tapping Attachments Workpiece Clamping Workpiece Clamping By applying an axial force the clamping sleeves move in direction of the force and expand radially. On the one hand this eliminates the clearance between clamping sleeve and body, on the other hand between clamping sleeve and workpiece. The workpiece is being clamped. If there is not enough room for a mechanical clamping system, hydraulic system SH is used. It also allows clamping long, thin-walled workpieces or a number of similar workpieces. Depending on the tolerance of the workpiece, on the...

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Helical Thread-Forming The EMUGE Punch Tap for thread production in Aluminum and similar materials is a faster alternative for mass production environments. Thanks to its innovative, very short motion process, it establishes an entirely new dimension of productivity. A comparison between the tool path of the EMUGE Punch Tap with the tool path of conventional taps or roll form taps shows that the path of the Punch Tap is approximately 15 times shorter for a thread M6 with thread depth of 15 mm. The result is a significant time savings of up to 75% in a threading cycle. Contact Emuge for more information...

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Process Description Punch Tap Thread-forming Motion process Punch (Plunge) Conventional taps or roll form taps Time consumption Time consuming Tool path Entering workpiece = Threading operation Conventional taps or roll form taps Punch Tap – the shortest way Conventional taps or roll form taps Punch Tap – the shortest way The EMUGE Punch Tap achieves a time saving of up to 75% in a threading cycle thanks to its shorter tool paths.

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Conversion of American Units into SI Units £MUCE American units into SI units

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Taps £MUCE Product Finder and Cutting Data 14 - 21

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Taps Product Finder Taps with reinforced shank Taps with internal chip collector Taps with reduced shank NPSF Rp (BSPP) G NPT NPTF DIN Length ANSI Shank DIN Length ANSI Shank Tech. Info DIN Length ANSI Shank NPT NPTF Rc (BSPT) STI-UNC Page Taper Reamers 1:16 Tapping Fluid

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Taps Taps with extra long shank Taps with long ﬂutes and long shank Short taps Product Finder Tapered taps NPSF Rp (BSPP) Rekord 1/2-LS Enorm 1/2-LS Extra Length DIN Shank Rekord 2-LF3 Rekord 2-LF4 Extra Length DIN Shank Rekord Enorm Rekord Enorm ANSI Length ANSI Shank Extra Length ANSI Shank ANSI Length ANSI Shank MF NPSM/NPSC NPSF Rp (BSPP) G 107 - 108 Rc (BSPT) STI-UNC STI-UNF STI-M LK-UNC LK-UNF LK-M Special Shank Extensions and Accessories EF-Drill C – Chamfer Drills 90° SELF-LOCK Accessories

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Taps with Special Tolerance Product Finder vc UNC UNF Rekord B-STEEL-L Rekord C-NI-PM TICN Tech. Info SELF-LOCK Accessories Rekord DF-NI-PM TICN Enorm STEEL

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Taps with Internal Coolant Supply MUC Rekord A-GJV-IKZ PM-TICN Rekord Rekord A-GJV/E-IKZ A-GAL/E PM-TICN IKZ-TICN Rekord A-Z-IKZ TICN Rekord A-Z/E-IKZ TICN Rekord A-SPEED IKZ-TICN Rekord A-SPEED/E IKZ-TICN Rekord Rekord D-STEEL D-GAL/E IKZ-TICN IKZ-TICN This fold-out page is intended to be a guide to the diverse application ranges, organized according to material groups. I JULIII11 lAJ>j| Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord Rekord A-GJV-IKZN A-GJV/E-IKZN PM-TICN PM-TICN A-GAL/E A-H-IKZN IKZN-TICN TICN A-Z-IKZN A-SPEED TICN IKZN-TICN A-SPEED/E B-VA-IKZN...

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EMUDE STEEL- MUCI Machine Taps

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Product Finder vc Rekord B-VA TICN Rekord B-VA-IKZN TICN Rekord A-GJV PM-TICN Rekord A-GJV-IKZ PM-TICN Rekord A-GJV-IKZN PM-TICN Rekord A-GJV/E PM-TICN Rekord Rekord A-GJV/E-IKZ A-GJV/E-IKZN PM-TICN PM-TICN Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK in through holes is possible only with external cooling/lubrication NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) SELF-LOCK

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UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK fill Rekord A-GAL/E IKZ-TICN Rekord D-GAL/E IKZ-TICN VHM-Rekord D-GAL/E IKZ-TICN 16 1) Threading in through holes is possible only with external cooling/lubrication

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Product Finder vc Rekord DF-TILEG TICN Rekord C-NI-PM TICN Rekord DF-NI-PM TICN Rekord A-H-IKZN TICN VHM/KHM Rekord A-H-IKZ UNF UNEF Thread Depth and Hole Type VHM/KHM Rekord A-H/E-IKZ Rekord A-H-IKZ TICN UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK Cutting speed vc in SFM – Preferred suitable tap Cutting speed vc in SFM – Suitable tap in through holes is possible only with external cooling/lubrication NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) SELF-LOCK

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Rekord VHM-Rekord VHM-Rekord A-HCUT-PM A-HCUT/D A-HCUT/C TICN TICN TICN 3) NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) C / 2-3 Thread Depth and Hole Type UNC UNF UNEF, UN-8 M MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) STI SELF-LOCK Rekord A-Z-IKZN TICN Rekord A-Z/E-IKZ TICN Tech. Info Rekord A-Z-IKZ TICN 3 - 10 3-7 1) Threading in through holes is possible only with external cooling/lubrication 3) Use solid carbide tap VHM-Rekord A-HCUT/D-TICN as No. 1 tap!

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Product Finder vc Rekord D-Z-IKZ TIN Rekord D-Z-BF IKZ-TIN Rekord D-Z/E-BF IKZ-TIN Thread Depth and Hole Type UNC UNF UNEF, UN-8 73 M 90 MF NPSM/NPSC NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) 120, 123, 125 STI 127, 128 SELF-LOCK 30 46 Cutting speed vc in SFM – Preferred suitable tap Cutting speed vc in SFM – Suitable tap NPSF Rp (BSPP) G NPT NPTF Rc (BSPT) SELF-LOCK

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Catalogue 520

Catalogue 520

Catalog excerpts

All EMUGE-Werk Richard Glimpel catalogs and technical brochures