*mymedicalexpo

Catalogs
EMUGE-Werk Richard Glimpel
EMUGE Clamping Technology

EMUGE Clamping Technology

Product catalog summary

Introduction
EMUGE-Werk Richard Glimpel GmbH & Co. KG, part of the EMUGE-FRANKEN group, specializes in precision tools for thread and bore production, as well as tool and workpiece clamping. The company has a rich history of over 100 years in precision and innovation, offering a comprehensive tool system solution from machine spindle to workpiece clamping.

Company Overview
EMUGE-FRANKEN is a global entity with a presence in all major industrial nations, supported by over 400 customer consultants. The company provides application-specific advice and develops special tools tailored to customer needs.

Product Portfolio
The catalogue highlights a diverse range of products including taps, cold-forming taps, thread milling cutters, twist drills, dies, thread rolls, tool holders, and thread gauges. These products are designed to enhance productivity and are complemented by standard and special solutions for workpiece clamping.

Clamping Technology
EMUGE-FRANKEN has been manufacturing clamping devices since 1950, establishing itself as a full-range supplier. The clamping technology division has evolved significantly, driven by innovation and a commitment to quality. The company develops all clamping devices in Germany, ensuring high precision and durability.

Service and Support
EMUGE-FRANKEN offers comprehensive service and support, including expert advice, start-up support, and maintenance services. The company aims to provide innovative clamping concepts that integrate seamlessly into customer processes.

Conclusion
The catalogue serves as a resource for discovering new possibilities in clamping technology, showcasing EMUGE-FRANKEN's expertise and commitment to quality and innovation.

Overview: The document provides a comprehensive overview of services and products related to clamping technology, specifically focusing on customized solutions for various industrial sectors. It highlights the company's expertise in special clamping solutions and the use of modern technology to meet specific customer requirements.

Service Offerings: The company offers a range of services from standardized repairs to customized maintenance and spare parts. A service portal is available to provide extensive information and configuration options for special clamping solutions, allowing customers to easily match their requirements with the company's offerings.

Industries Served: The document lists various industries served, including automotive, mechanical engineering, aerospace, medical technology, and more. The company is positioned as a problem solver in all industrial sectors, emphasizing its ability to handle challenging tasks.

Clamping Mandrels: Detailed descriptions of different clamping mandrels are provided, each designed for specific applications such as brake discs, compensating gear wheels, stator packs, engine housings, grinding ring modules, and rotor shafts of electric motors. Each section includes a functional description, advantages, and technical data such as clamping diameter, concentricity, transferable torque, dimensions, and weight.

Technical Specifications: The document includes technical data for each clamping mandrel, highlighting key parameters like clamping diameter, concentricity, torque, dimensions, and weight. These specifications are crucial for ensuring precise and efficient clamping in various applications.

Advantages and Features: Each clamping mandrel is designed with specific advantages, such as precise clamping, protection against contamination, quick-change connections, and compensation for axial run-out errors. These features are tailored to enhance performance and reliability in industrial applications.

Overview: This document provides detailed technical specifications and functional descriptions of various clamping mandrels used for different industrial applications. Each section outlines the specific use case, functional mechanism, advantages, and technical data of the clamping mandrels.

1. Clamping Mandrel for Rotor Shafts:

Functional Description: Utilizes two drawbars to actuate wedge jaws and a clamping bush for clamping rotor shafts of electric motors. Features a floating end stop to prevent axial jamming.
Advantages: Independent clamping points for diameter and square clamping, optimal radial clearance.
Technical Data: Clamping point diameter: 61 mm, square: 55 mm, concentricity: 5 µm, torque: 135 Nm, weight: 39 kg.

2. Clamping Mandrel for Drive Shafts:

Functional Description: Hydraulic clamping via an integrated piston, requiring a center point for support. Features a pendulum stop for axial run-out error compensation.
Advantages: High-precision and low-deformation clamping, especially for thin-walled components.
Technical Data: Clamping diameter: 24 mm, concentricity: 5 µm, torque: 12 Nm, weight: 10 kg.

3. Clamping Mandrel for Cylinders:

Functional Description: Uses drawbars to actuate a collet and face clamping fingers for secure clamping in small spaces.
Advantages: Pre-centring via collet, efficient use of space.
Technical Data: Clamping diameter: 115.1 mm, concentricity: 12 µm, weight: 28 kg.

4. Clamping Mandrel for Coupling Carriers:

Functional Description: Utilizes pressure springs and a tie rod for centring and face clamping, with pneumatic release.
Advantages: Low-deformation clamping, adaptable for various workpieces.
Technical Data: Clamping diameter: 46.9 - 70 mm, concentricity: 5 µm, torque: 35 Nm, weight: 60 kg.

5. Clamping Mandrel for Planetary Carriers:

Functional Description: Aligns housing parts using system springs and twin taper collet, suitable for electron beam welding.
Advantages: Plastic clamping elements for protection, cost-effective.
Technical Data: Clamping diameter: 45.6 / 77 mm, concentricity: 20 µm, weight: 50 kg.

6. Clamping Mandrel for Rings:

Functional Description: Pneumatic clamping for internal and face machining, with sealing air for protection.
Advantages: High-precision clamping, dual-function sealing air.
Technical Data: Clamping diameter: 6 mm, concentricity: 5 µm, torque: 7 Nm, weight: 12 kg.

7. Clamping Mandrel for Gear Rings/Oil Pump Wheels:

Functional Description: Initiated via a machine-side drawbar, with quick-change connection for efficient operation.

Each section provides a comprehensive understanding of the clamping mandrel's application, ensuring optimal performance in various industrial sectors.

Overview: This document provides detailed descriptions and specifications for various clamping mandrels used in industrial applications. Each section outlines the functional description, advantages, and technical data of different clamping systems designed for specific workpieces such as gear rims, support rollers, rotors, pump impellers, turbine wheels, drive shafts, wheel discs, and cam components.

1. Clamping Mandrel for Gear Rims:
Functional Description: Utilizes a drawbar and quick-change connection to transmit clamping force to a collet with protruding segments fitting the gear profile.
Advantages: Precise fit, saves additional clamping, quick-change connection.
Technical Data: Clamping diameter: 138.5 mm, Concentricity: 12 µm, Total length: 389 mm, Weight: 26 kg.

2. Clamping Mandrel for Support Rollers:
Functional Description: Uses EMUGE power transmission for centering and clamping in two planes.
Advantages: Accurate alignment, protection against soiling, adaptable for different sizes.
Technical Data: Clamping diameter: 171 mm, Concentricity: 5 µm, Total length: 710 mm, Weight: 97 kg.

3. Clamping Mandrel for X-ray Machine Rotors:
Functional Description: Clamping via drawbar and quick-change connection with integrated force reduction.
Advantages: Uniform force distribution, optimal support.
Technical Data: Clamping diameter: 42-56 mm, Concentricity: 5 µm, Total length: 430 mm, Weight: 30 kg.

4. Clamping Mandrel for Pump Impellers:
Functional Description: Mounted with ball bearing, clamping initiated by manual torque.
Advantages: Exchangeable elements, high centring accuracy, smooth operation.
Technical Data: Clamping diameter: 66-84 mm, Concentricity: 4 µm, Total length: 441 mm, Weight: 90 kg.

5. Clamping Mandrel for Turbine Wheels:
Functional Description: Uses disc spring assembly and manual torque for clamping.
Advantages: Stable support, two clamping points.
Technical Data: Clamping diameter: 337.5 mm, Concentricity: 12 µm, Total length: 579 mm, Weight: 400 kg.

6. Clamping Mandrel for Drive Shafts:
Functional Description: Dual drawbars actuate wedge-shaped jaws for clamping.
Advantages: Accurate alignment, protection against soiling, enables machining of both ends.
Technical Data: Clamping diameter: 45 mm, Concentricity: 18 µm, Total length: 700 mm, Weight: 46.5 kg.

7. Clamping Mandrel for Wheel Discs:
Functional Description: Clamping via disc spring assembly and cross wedge.
Advantages: Precise fit for complex designs.
Technical Data: Clamping diameter: 58 mm, Concentricity: 5 µm, Total length: 202 mm, Weight: 5 kg.

8. Clamping Mandrel for Cam Components:
Functional Description: Uses disc spring and clamping bush for high precision.
Advantages: High accuracy, integrated pin for status check, compensates for errors.
Technical Data: Not fully provided in the document.

Overview: This document provides detailed technical information on various clamping mandrels used for precise machining of different components such as cam components, hubs, clutch cups, telescopic sights, jewellery rings, watch housings, and impeller wheels. Each section includes functional descriptions, advantages, and technical data.

1. Clamping Mandrels for Cam Components:

Functional Description: Utilizes a drawbar with quick-change connection to actuate clamping bushes directly under the cams of the workpiece.
Advantages: Precise clamping despite small diameter and great length, two clamping points for alignment, and deformation-free clamping of sensitive workpieces.
Technical Data: Clamping diameter of 22 mm, concentricity of 15 µm, and transferable torque of 10 Nm.

2. Clamping Mandrels for Hubs/Drive Flanges:

Functional Description: Initiated via two drawbars, actuating a double taper collet and a movable end stop to compensate for axial run-out errors.
Advantages: Compensation of axial errors, movable end stop, and reduced setup times.
Technical Data: Clamping diameter of 34 mm, concentricity of 10 µm.

3. Clamping Mandrels for Clutch Cups:

Functional Description: Clamping initiated via a drawbar and clamping bolt, with a pendulum stop to prevent deformation.
Advantages: Accurate alignment with two independent clamping levels, pendulum stop for surface accuracy, and optimized chip removal.
Technical Data: Clamping diameter of 36 mm, concentricity of 5 µm, and transferable torque of 100 Nm.

4. Clamping Mandrels for Telescopic Sights:

Functional Description: Uses a drawbar to transmit clamping to the rear clamping sleeve, with a centering point for support.
Advantages: Low-deformation clamping, reliable torque transmission, and retractable end stop for machining.
Technical Data: Clamping diameter of 22/43 mm, concentricity of 7 µm, and transferable torque of 60 Nm.

5. Clamping Mandrels for Jewellery Rings:

Functional Description: Clamping initiated via a thrust bar, with a fixed collet for narrow clamping range.
Advantages: Low-deformation clamping, optimal surface protection, and slim design.
Technical Data: Clamping diameter of 9.1 mm, concentricity of 15 µm, and transferable torque of 4 Nm.

6. Clamping Mandrels for Watch Housings:

Functional Description: Manually generated torque transmitted via a tilt ring to a rectangular collet.
Advantages: Resistant to soiling, optimal clamping despite narrow area.
Technical Data: Clamping diameter of 25 x 27 mm, concentricity of 15 µm.

7. Clamping Mandrels for Impeller Wheels:

Functional Description: Clamping initiated via a drawbar, with two decoupled clamping bushes for bore accuracy.
Advantages: Compensation of bore inaccuracies, machining of different workpiece lengths.

Overview: This document provides detailed technical information on various clamping mandrels used for different industrial applications, particularly in the machining of gear wheels and hollow shafts. It includes specifications, functional descriptions, and advantages of each clamping system.

Specifications: The document outlines technical data for each clamping mandrel, including clamping diameter, concentricity, transferable torque, dimensions, and weight. These specifications are crucial for selecting the appropriate mandrel for specific machining tasks.

Functional Descriptions: Each clamping mandrel is described in terms of its operation. For example, some mandrels use hydraulic systems to initiate clamping, while others rely on manual torque. The descriptions highlight how the clamping force is applied and released, often involving components like pistons, clamping bolts, and tailstocks.

Advantages: The document lists the benefits of each clamping system, such as slim design, optimized chip removal, reduced setup times, and high-precision clamping. Some systems offer additional features like air system control and wear protection coatings.

Applications: The clamping mandrels are used in various industrial sectors, including turning, milling, toothing, and grinding. Specific applications include clamping gear wheels and hollow shafts, with some systems designed for use in electric vehicle transmissions.

Key Data from Tables: The tables provide quick reference to the technical specifications of each mandrel, facilitating easy comparison and selection based on parameters like clamping diameter and transferable torque.

Conclusion: This document serves as a comprehensive guide for selecting and understanding the operation of clamping mandrels in industrial machining processes. It emphasizes the importance of choosing the right system based on specific technical requirements and application needs.

Overview: The document provides detailed descriptions of various clamping systems and devices used in machining processes, particularly for components in alternative drives, brake discs, differential housings, joints, axle journals, drive shafts, planetary carriers, and cylinders. Each section includes functional descriptions, advantages, and technical data.

Clamping Concepts for Alternative Drives: The document discusses clamping concepts for rotors in electric car drives, highlighting a two-level clamping system using a classic clamping bush and wedge jaws. The design allows for radial compensation and provides space for measurements with a probe.

Clamping Chucks for Brake Discs: The clamping system uses a drawbar to actuate a collet, clamping on a narrow collar of the workpiece. Advantages include precise clamping, excellent axial run-out accuracy, and air system control.

Clamping Chucks for Differential Housings: This system uses inner and outer collets for centering and clamping, with advantages such as air system control, independent clamping levels, and wear protection through Hardit-coating.

Clamping Chucks for Joints: The system uses a drawbar and clamping bush, with carbide inserts and an aluminum insert for chip evacuation. Advantages include improved chip evacuation and protection against soiling.

Clamping Chucks for Axle Journals: The clamping bush is designed for two clamping diameters, offering optimum clamping despite a narrow range and the ability to use one bush for different diameters.

Clamping Chucks for Drive Shafts: Pneumatic clamping with integrated pistons allows for precise alignment and low-deformation clamping of thin-walled components, with a large radial stroke for accessibility.

Clamping Chucks for Planetary Carriers: Hydraulic clamping with dual function and segmented face end stop, offering vibration damping and optimized chip removal.

Technical Data: Each section provides specific technical data, including clamping diameter, concentricity, transferable torque, dimensions, and weight, tailored to the specific workpiece being clamped.

1. Clamping Chuck for Cylinders:
Functional Description: Utilizes a diaphragm system (SM) for pre-centering and hydraulic clamping via an integrated piston. A 'zero tooth' aids in workpiece alignment.
Advantages: Resistant to soiling, excellent repeat accuracy, easy jaw change, and equipped with air system control.
Technical Data: Clamping diameter of 126 mm, concentricity of 5 µm, total length of 172 mm, and weight of 39 kg.

2. Clamping Chuck for Gear Rims/Oil Pump Gears:
Functional Description: Clamping initiated via a drawbar and quick-change connection, fitting precisely in the gear profile.
Advantages: Precise fit, saving additional clamping, and quick-change connection.
Technical Data: Clamping diameter of 106.5 mm, concentricity of 12 Nm, total length of 382 mm, and weight of 27 kg.

3. Clamping Chuck for Rotors:
Functional Description: Hydraulic clamping via an integrated piston, with a pre-centering cover for loading aid.
Advantages: Slim design, high-precision clamping, and high transmissible torque.
Technical Data: Clamping diameter of 30 mm, concentricity of 5 µm, transferable torque of 100 Nm, total length of 300 mm, and weight of 35 kg.

4. Clamping Chuck for Toothed Rings:
Functional Description: Manual torque initiates clamping in two planes, with an intermediate sleeve for offset clamping diameter.
Advantages: Optimal clamping in two planes, connection via intermediate sleeve.
Technical Data: Clamping diameter of 266 mm, concentricity of 10 µm, transferable torque of 600 Nm, total length of 308 mm, and weight of 140 kg.

5. Clamping Chuck for X-ray Device Rotors:
Functional Description: Clamping via drawbar and quick-change connection, with integrated spring assembly for force reduction.
Advantages: Low-deformation clamping, force reduction, and quick-change connection.
Technical Data: Clamping diameter of 42.1 mm, concentricity of 5 µm, transferable torque of 37 Nm, total length of 410 mm, and weight of 35 kg.

6. Clamping Chuck for Turbocharger Housings:
Functional Description: Pre-centering via diaphragm system, with hydraulic face clamping.
Advantages: Resistant to soiling, quick-change system, and excellent holding force.
Technical Data: Clamping diameter of 110 mm, repeat accuracy of 10 µm, transferable torque of 20 µm, total length of 303 mm, and weight of 55 kg.

7. Clamping Chuck for Cam Shafts:
Functional Description: Clamping via two drawbars, with independent clamping levels for alignment.
Advantages: Accurate alignment, alignable clamping device, and large jaw strokes.
Technical Data: Clamping diameter of 27/50 mm, concentricity of 20 µm, total length of 286 mm, and weight of 25 kg.

Overview: This document provides detailed technical specifications and functional descriptions of various clamping chucks used in industrial applications. Each section describes the purpose, functional mechanism, and advantages of different clamping systems designed for specific workpieces such as pump housings, drive rollers, rotor shafts, crown wheels, focus nuts, bearing plates, and ring gears.

1. Clamping Chuck for Pump Housings:
Functional Description: The clamping chuck is positioned at a 90° offset on the base flange, aligning the bore with the machine spindle axis. Clamping is initiated by the diaphragm's inherent tension and released hydraulically.
Advantages: Unbalance compensation, resistance to soiling, and equipped with process monitoring sensors.

2. Clamping Chuck for Drive Rollers:
Functional Description: Similar to the pump housing chuck, but clamping is initiated hydraulically and involves a clamping bush.
Advantages: Unbalance correction, air system control, and high-precision clamping.

3. Clamping Chuck for Rotor Shafts and Turbine Wheels:
Functional Description: Uses a clamping bush and pressure unit for clamping, with electron beam welding for assembly.
Advantages: Repeat-accurate clamping for precise connections.

4. Clamping Mandrel for Crown Wheels:
Functional Description: Allows internal or external clamping via a machine-side drawbar.
Advantages: Versatile clamping options, easy element changes, and alignment capability.

5. Clamping Chuck for Focus Nuts:
Functional Description: Clamping is done on a narrow collar, with a central nozzle for cooling.
Advantages: Low-deformation clamping and uniform force distribution.

6. Clamping Chuck for Bearing Plates:
Functional Description: Utilizes a fixed and pendulum stop for support, with diaphragm tension for clamping.
Advantages: Low-deformation clamping, vibration reduction, and additional soiling protection.

7. Clamping Chuck for Ring Gears:
Functional Description: Supported by diaphragm tension and centrifugal force compensation.
Advantages: Reliable clamping at high speeds, resistance to soiling, and low-deformation clamping.

Technical Data: Each section includes specific technical data such as clamping diameter, repeat accuracy, transferable torque, dimensions, and weight, tailored to the respective workpiece and clamping system.

Overview: The document provides detailed technical specifications and functional descriptions of various clamping devices used in industrial sectors, particularly focusing on dental tools, differential housings, coupling slave housings, and planetary gear carrier covers. It highlights the advantages and technical data of each clamping system.

Clamping Chucks for Dental Tools:

Functional Description: The clamping is initiated via a drawbar and passed to the collet system SZ. The dental tool is clamped by grasping the collar with a large opening stroke.
Advantages: Integrated design, flexible clamping range.
Technical Data: Clamping diameter of 3.65 mm, concentricity of 5 µm, and transferable torque of 1.9 Nm.

Stationary Clamping Devices for Differential Housings:

Functional Description: Hydraulic centring via a mandrel and sleeve, with face clamping using swivel fingers. Manual alignment in rotation is possible.
Advantages: Resistant to soiling, high positioning accuracy, adjustable alignment unit.
Technical Data: Clamping diameter of 55 mm, position accuracy of 5 µm, and transferable torque of 55 Nm.

Stationary Clamping Devices for Coupling Slave Housings:

Functional Description: Centring with disc spring assemblies, clamping with hydraulic pressure, and supported by damping elements.
Advantages: Reduced vibrations, excellent surface quality, adjustable clamping nest.
Technical Data: Clamping diameter of 71.7 mm, position accuracy of 20 µm.

Stationary Clamping Devices for Planetary Gear Carrier Covers:

Functional Description: Hydraulic clamping via a bolt and collet, with diaphragm clamping segments for outer diameter clamping.
Advantages: High torque transmission, low-deformation clamping, automatic rotation alignment.
Technical Data: Clamping diameter of 101/227 mm, position accuracy of 15 µm, and transferable torque of 1000 Nm.

Conclusion: The document emphasizes the precision and adaptability of EMUGE clamping technology, suitable for maintaining tight tolerances in various industrial applications, including aerospace.

Overview: The document provides detailed descriptions and specifications of various stationary clamping devices used for machining different components such as planetary carriers, discs, cylinder heads, engine housings, turbocharger housings, and cams. Each section includes functional descriptions, advantages, and technical data.

1. Clamping Device for Planetary Carriers:

Functional Description: Hydraulic clamping with integrated piston and collet system. Radial alignment via a movable unit. Limit switches ensure correct clamping.
Advantages: Independent clamping points for precise alignment, exchangeable sleeves for different diameters, machining access from multiple sides, and automatic rotation alignment.
Technical Data: Clamping diameter 66-91 mm, position accuracy 12 µm, weight 120 kg.

2. Clamping Device for Discs:

Functional Description: Manual torque clamping with threaded pins and spring-loaded pins for vibration damping.
Advantages: Mechanical support for vibration damping, space-efficient design for full disc access.

3. Clamping Device for Cylinder Heads/Engine Housings:

Functional Description: Two mandrels on an angled plate with hydraulic pressure for clamping and release.
Advantages: High positioning accuracy, robust support discs, adjustable inclination.
Technical Data: Clamping diameter 50 mm, position accuracy 15 µm, weight 157 kg.

4. Clamping Device for Turbocharger Housings:

Functional Description: Hydraulic centering via diaphragm, face clamping with hooks, 5-sided machining capability.
Advantages: Low-deformation clamping, high positioning accuracy, corrosion resistance.
Technical Data: Clamping diameter 111 mm, position accuracy 8 µm, weight 60 kg.

5. Clamping Device for Cams:

Functional Description: Hydraulic pre-centering ring with support bars, adjustable clamping units for simultaneous machining.
Advantages: Precise positioning, dual workpiece machining, air system control for end stop.

Overview: The document provides detailed information on various stationary clamping devices used in industrial applications, focusing on their specifications, functionalities, and advantages. It covers different systems such as SG, SZ, and SM, and introduces standard solutions like EvoGrip and EvoPoint.

1. Clamping Systems:

SG System: Used for clamping cams, featuring precise positioning and simultaneous machining of two workpieces. Key specifications include a clamping diameter of 25.25 mm, position accuracy of 6 µm, and transferable torque of 65 Nm.
SZ System: Designed for connecting rods, allowing for adjustable clamping for different lengths. Specifications include a clamping diameter of 23/55 mm and position accuracy of 12 µm.
SM System: Utilized for gear wheels, offering high positional accuracy and resistance to soiling. It features a clamping diameter of 88 mm and position accuracy of 10 µm.

2. Functional Descriptions:

Each system is described with its unique clamping mechanism, such as hydraulic initiation and pressure spring centering, ensuring high productivity and precision.
Adjustable clamping units allow for simultaneous machining of multiple workpieces, enhancing efficiency.

3. Advantages:

Increased productivity through simultaneous machining and reduced setup times.
High repeatable positioning accuracy and robust design for various industrial applications.
Compatibility with automation systems and existing market solutions.

4. Standard Solutions - EvoGrip and EvoPoint:

These systems offer modular design, high clamping forces, and reduced setup times by up to 80%.
They are available in pneumatic or hydraulic versions and can be customized for specific automation needs.

5. Success Story:

Highlights the innovative clamping concept for transmission manufacturing, combining diaphragm clamping chucks and conventional collet holders for enhanced performance.

Overview: The document provides detailed information on various clamping systems used in machining processes, specifically focusing on the EvoGrip and EvoPoint systems. It includes specifications, functional descriptions, advantages, features, and possible machining processes for each system.

1. EvoGrip and EvoPoint Systems:
These systems are designed for heavy machining tasks such as milling, drilling, tapping, roughing, and finishing. The document outlines different setups for machining various workpieces, including freeform parts, machine parts, and structural components. Key components include centering vises, base jaws, and reversible jaws.

2. Clamping Systems Overview:
The document details several clamping systems, each with unique features and applications:

SG Clamping System: Known for its high rigidity and uniform force distribution, suitable for internal and external clamping with a range of 5 to 600 mm. It is resistant to soiling and supports various machining processes.
SL Clamping System: An advanced system using additive manufacturing, offering low-deformation clamping and compensation for roundness errors. It supports internal and external clamping from 15 to 230 mm.
SZ Clamping System: Utilizes a taper for radial expansion or contraction, suitable for short clamping bases and unusual workpiece shapes, with a range of 5 to 600 mm.
ST Clamping System: An advanced version of the SZ system, providing compensation for tolerance differences and inaccuracies, with a clamping range of 15 to 300 mm.
SB Clamping System: Features a bolt clamping chuck design, allowing for large clamping strokes and effective chip evacuation, with external clamping from 15 to 600 mm.
SM Clamping System: Uses a membrane to generate clamping force, suitable for high holding moments and resistant to contamination, with external clamping from 6 to 650 mm.

3. General Information:
The document includes general information about the clamping systems, their applications, and further resources available online for more detailed specifications and usage guidelines.

Overview: The document provides detailed information on various clamping systems and skiving processes used in machining. It includes functional descriptions, advantages, features, and possible applications for each system, along with technical data and exemplary workpieces.

Clamping Systems:

Clamping System SM: Utilizes a diaphragm with clamping jaws for axial force application, suitable for skiving, turning, milling, and grinding. Advantages include high holding torques and resistance to soiling. Features include external clamping from 6 to 650 mm and safety clamping in case of power failure.
Clamping System SP: Employs axial force to move clamping sleeves, eliminating play between components. Known for no clamping marks and suitable for tool holders. Internal and external clamping ranges from 6 to 400 mm.
Clamping System SK: Features wedge-shaped jaws for radial displacement, allowing for large clamping strokes and contour adaptation. Suitable for drilling, turning, milling, and grinding.
Clamping System SH: A closed hydraulic system that uses high pressure to expand a thin-walled bush, offering high accuracy and surface-friendly clamping forces. Internal clamping from 6 to 250 mm.

Skiving Process:

Skiving combines gear hobbing and shaping, requiring suitable machining centers and synchronized spindles. It is used for producing ring gears and shafts with internal and external splines. The process is highly suitable for both soft and hard machining.

Skiving Tools and Holders:

FRANKEN offers skiving tools in various module sizes, including carbide and HSS skiving wheels. Clamping mandrels are used for mounting skiving tools, providing high radial and axial clamping forces.

Technical Data:

Includes specifications for clamping diameters, runout, transferable torque, and dimensions for various systems.

Conclusion: The document serves as a comprehensive guide to clamping systems and skiving processes, highlighting their applications, advantages, and technical specifications.

Catalog excerpts

Katalog · Catalogue Spanntechnik Clamping Technology

Open the catalog to page 1

Spanntechnik Katalog 165 Clamping Technology Catalogue 165 Im Rahmen der technischen Weiterentwicklung und Programmbereinigung behalten wir uns vor, dass im Katalog angebotene Werkzeuge nicht mehr in der bisherigen Form lieferbar sind. In diesen Fällen beraten Sie unsere Mitarbeiter gerne bezüglich geeigneter Ersatzwerkzeuge. Änderungen jeder Art oder Druckfehler von technischen Daten berechtigen nicht zu Ansprüchen. Bildliche Darstellungen sind nicht verbindlich. Nachdruck von Text und Bildern, auch auszugsweise, ist ohne unsere Genehmigung nicht gestattet. Due to technical development and programme...

Open the catalog to page 3

Mehr als 100 Jahre Präzision und Innovation. More than 100 years of precision and innovation. EMUGE als Teil der EMUGE-FRANKEN Unternehmensgruppe entwickelt und produziert Präzisionswerkzeuge für die Gewinde- und Bohrungs herstellung sowie für die Werkzeug- und Werkstückspannung. Das vielfältige Programm verfolgt dabei das Ziel, eine WerkzeugSystemlösung ab der Maschinenspindel bis zur Fixierung des Werkstücks anzubieten. EMUGE as part of the EMUGE-FRANKEN company association develops and manufactures precision tools for the production of threads and drill holes as well as for the clamping of...

Open the catalog to page 4

FRANKEN – Unser Schwesterwerk in Rückersdorf FRANKEN – Our sister company in Rückersdorf Als Systemlieferant im Bereich Frästechnik bietet FRANKEN ein breites Spektrum an Hochleistungswerkzeugen für die moderne Fertigung. Mit seiner Typen- und Schneidstoffvielfalt, dem hohen Standard und der kompromisslosen Präzision entsprechen diese Werkzeuge höchsten Qualitätsanforderungen und sind für fast alle Werkstückmaterialien geeignet. Ein durchgängiges System an Fräserspannmitteln rundet das Lagerprogramm ab. As a system supplier in the field of milling technology FRANKEN offers a wide range of high-performance...

Open the catalog to page 5

Spanntechnik Clamping Technology Spanntechnik · Clamping Technology „Um Ihre Wünsche und Bedürfnisse bestmöglich zu erfüllen, entwickeln wir mit Ihnen wirtschaftliche und prozesssichere Spannmittel für vielfältige Anwendungsfälle.“ Harald Rauh (Bereichsleitung Spanntechnik) und Helmut Glimpel (Geschäftsführer). “In order to meet your requirements and needs in the best possible way, we work with you to develop economical and process-reliable clamping devices for a wide range of applications.” Harald Rauh (Head of Clamping Technology) and Helmut Glimpel (Managing Director). Sehr geehrter Kunde,...

Open the catalog to page 6

Spanntechnik Clamping Technology Spanntechnik · Clamping Technology Content Seite Special Solutions Stationäre Spannmittel………

Open the catalog to page 7

Spanntechnik Clamping Technology Spanntechnik · Clamping Technology 1950 Spanntechnik bei EMUGE-FRANKEN – eine Erfolgsgeschichte. Clamping Technology at EMUGE-FRANKEN – a success story. Was Viele nicht wissen und nicht Wenige überrascht: Die Werkstück spannung bei EMUGE-FRANKEN hat Tradition. Bereits seit 1950 fertigen wir Spannvorrichtungen. Die Gewindeschneidtechnik lieferte damals schon die erfolgreichen Werkzeuge. Zielstrebig forcierte Richard Glimpel die Produkterweiterung hinzu Spannlösungen für Werkstücke – geboren war der Komplettanbieter EMUGE-FRANKEN! What many people do not know: Workpiece...

Open the catalog to page 8

Spanntechnik Clamping Technology Spanntechnik · Clamping Technology Heute Die Spanntechnik, eine Welt für sich. Clamping Technology, a world of its own. Wir sind Tüftler, offen für Innovation und lieben verrückte Ideen. Wir sind wissbegierig und wollen lernen. Wir wollen unsere Kunden besser machen – fortschrittlich und zielgerichtet. Dafür stellen sich unsere Mitarbeiter den immer komplexeren Herausforderungen hinsichtlich Wirtschaftlichkeit, Kompaktheit und Lebensdauer von Spannvorrichtungen. Nachweislich mit Erfolg! We are creative people, open to innovation and we love new and crazy ideas....

Open the catalog to page 9

Spanntechnik Clamping Technology Service · Service Umfangreicher Service für individuelle Lösungen. Comprehensive service for individual solutions. Unser Anspruch: Wir stellen Spannvorrichtungen nicht nur her, sondern behalten das „große Ganze“ im Blick. Dafür beraten wir Sie zielgerichtet und mit fachmännischer Expertise. Unsere Spannkonzepte sind innovativ und passen in Ihren Prozess. Mit der Inbetriebnahme durch unsere Experten profitieren Sie von einem zügigen und funktionierenden Produktionsanlauf. Wir begleiten Sie durch alle Projektphasen Spannvorrichtungen von EMUGE arbeiten heute in...

Open the catalog to page 10

Spanntechnik Clamping Technology Service · Service Maßgeschneiderte Sonderspanntechnik Auf unserem Serviceportal bieten wir umfangreiche Informationen über das beträchtliche Know-how im Bereich Sonderspannlösungen. Mit ansprechend aufbereiteten Inhalten, moderner Technologie und zielführenden Konfigurations möglichkeiten machen wir es Ihnen leicht, Ihre Anforderungen mit unserem Know-how abzugleichen. Mit nur wenigen Klicks schränken Sie die Auswahl, die für Ihre konkreten Einsatzzwecke passen könnte, bestmöglich ein. Der Weg zu Ihrer Sonderlösung: 1. Scannen Sie den QR-Code. Dieser führt Sie...

Open the catalog to page 11

Spanntechnik Clamping Technology Branchen · Industrial Sectors Problemlöser in allen Branchen. Problem solver in all industrial sectors. Höchste Ansprüche an Spannvorrichtungen und ambitionierte Ziele von Kunden sind unser Ding. Kein Wunder also, dass gerade die kniffligsten Aufgaben immer auf unserem Tisch landen. Weil wir genau hier unsere Stärken ausspielen können, sind wir unter anderem im Automobil- und Maschinenbau, in der Luft- und Raumfahrt und in der Medizintechnik vertreten. Our ambition is to meet the highest demands on clamping devices and challenging customer goals. For this reason,...

Open the catalog to page 12

EMUGE Clamping Technology

EMUGE Clamping Technology

Catalog excerpts

All EMUGE-Werk Richard Glimpel catalogs and technical brochures