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e-MOVEKIT

e-MOVEKIT
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e-MOVEKIT

Product catalog summary
Introduction
The e-MOVEKIT is a plug-and-play electrification kit for linear movements in mobile machinery, developed by Ewellix, part of the Schaeffler Group. It supports the shift towards electrification driven by CO2 emission regulations, noise reduction, and sustainability goals.
Technology Leadership and Global Presence
Ewellix, with over 50 years of engineering experience, offers global support and custom-engineered solutions to enhance equipment productivity and reliability while reducing costs.
Product Overview
The e-MOVEKIT facilitates the transition from hydraulic to electric systems, offering improved energy efficiency, safety, reliability, and reduced total cost of ownership. It is designed for easy integration into existing systems, enabling quick prototyping and feasibility studies.
System Description
The kit includes components to drive a linear actuator using 24V batteries, supporting analog inputs and CAN commands. Key features include energy recuperation, contamination-free operation, and reduced system complexity.
Key Benefits
  • Plug-and-play system
  • Easy hydraulic system replacement
  • Short design and commissioning time
  • Quick prototype development
Specifications
The kit includes the CASM-100 actuator and optional controller, with a force of 60 kN, stroke up to 2 meters, and a maximum speed of 100 mm/s, operating on 24 VDC.
Application Examples
The e-MOVEKIT is suitable for aerial work platforms, forklifts, construction vehicles, refuse trucks, and agricultural robots, enhancing functions like lifting, steering, and tool control.
Control System
Motor control options include CANopen and analog drive commands, limit switch integration, and safety detection, designed for easy integration for both experienced and novice users.
Performance and Technical Data
The kit features an AC induction motor for linear actuators, offering high power in a compact form, with an electromagnetic brake for safety, compatible with 24 VDC battery systems.
Conclusion
The e-MOVEKIT provides a comprehensive solution for electrifying linear movements in mobile machinery, offering significant advantages in efficiency, safety, and ease of integration.
Specifications:
Gearing ratios available include 4:1, 10:1, and 25:1, with actuator power and force specified for each. The kit complies with EMC and safety standards, is UL recognized, and has an IP65 ingress protection rating. It is compliant with RoHS, REACH, and the Dodd Frank Act.
System Integration:
Available in Quick start and System integration types, using a Nidec AC induction motor with an EM-brake. Gearbox sizes include small parallel gear with ratios of 4:1, 10:1, and 25:1. Screw types are ball screw 32x10, 40x10, and 40x20.
Ordering Information:
The ordering key is structured as C A M - C - N - - - 0 0 0, with cables for system integration available as ZKA-items. Speed options with limit switches are limited to 90 mm/s, available in 10 mm/s increments.
Legal and Compliance:
All contents are the property of Ewellix and cannot be reproduced without permission. Product appearance and specifications are subject to change without notice due to continuous improvements.
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Catalog excerpts

e-MOVEKIT-1

e-MOVEKIT Plug-and-play electrification kit for linear movements in mobile machinery

 Open the catalog to page 1
e-MOVEKIT-2

Ewellix is a global innovator and manuacturer of linear motion and actuation solutions. f Our state-of-the-art linear solutions are designed to increase machine performance, maximise uptime, reduce maintenance, improve safety and save energy. We engineer solutions for assembly automation, medical equipment, mobile machinery, distribution and a wide range of other industrial applications. Technology leadership We earned our reputation through decades of engineering excellence. Our journey began over 50 years ago as part of the SKF Group, a leading global technology provider. Our history provided...

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e-MOVEKIT-3

Plug-and-play electrification kit for linear movements in mobile machinery The e-MOVEKIT allows users to unlock the benefits of fully electric actuation for their equipment, without the hassle of sizing and designing the complete control system. Electrification is a macro-trend across all mobile machinery. There are several critical drivers in this industry such as legislation to reduce CO2 emissions, limits on noise emissions in urban centres, and growing sustainability targets pushing for improved energy efficiency. Ewellix has a clear strategy to support our customers in developing better...

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e-MOVEKIT-4

The e-MOVEKIT is a complete system offer that consists of all components required to drive a linear actuator in mobile machines that use 24V batteries. It was tested according to industry standards. The system allows for linear movements controlled by analog inputs or through CAN commands. It also offers features that make it easy to replace hydraulic systems like: • Easily integrate the actuator into an existing system • Start using electromechanics with little knowledge required (system integration e-MOVEKIT, quick start e-MOVEKIT) • Build prototypes quickly / perform feasibility studies •...

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e-MOVEKIT-5

EWELLIX The complete actuator solution consists of the modular actuator CASM-100 plus the optional controller e-MOVEKIT. Power cable Quick start e-MOVEKIT System integration e-MOVEKIT Sensor cable Centrifugal brake Pivot attachment The complete electronic can be configure here (see page 46): For the mechanical part you need to configure separately: Actuator select / Performance calculator

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e-MOVEKIT-6

Application examples Aerial work platform Scissor lift Electromechanical actuators are used for lifting and steering functions to increase runtime and productivity of the aerial work platform without leakage risk. Material handling Forklift It has become increasingly common to use electrical solutions for lifting, tilting and adjusting the fork and for steering functions on forklift trucks. Construction Articulated compact dumper Electromechanical actuators can be used in compact dumpers to steer the vehicle and to dump the bucket. Commercial vehicle Refuse truck Electromechanical actuators can...

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e-MOVEKIT-7

Control system To make integration into any system as simple and smooth as possible, Ewellix provides several motor control options. With these controllers we can offer the optimal performance in any application. Quick start e-MOVEKIT System integration e-MOVEKIT The quick start e-MOVEKIT is designed for customers unfamiliar with electromechanical actuators. It comes with all the components needed to start testing straight out of the box, including the motor controller with all the input controls and cables needed to drive the actuator within the application. The quick start e-MOVEKIT is ideal...

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e-MOVEKIT-8

The quick start e-MOVEKIT is specially designed to allow easy first prototype integration and build-up of control knowhow for electromechanic actuators. The box already contains all necessary components to get started and is truly a plug-and-play solution. The intend of the quick start e-MOVEKIT is to help in the transition from an existing hydraulic system to an all-electric one. The simple and easy to understand control interface allows for fast prototype testing inside the application. To prevent any damage to the actuator during the first setup and building the know-how about controlling...

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e-MOVEKIT-9

EWELLIX Motor power cable for quick start e-MOVEKIT Ampenol 3 PIN plugh right angle HVSL1000 08 3 A 1 25 Motor control cable for quick start e-MOVEKIT Proximity switch for quick start e-MOVEKIT Extension cable for proximity switch

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e-MOVEKIT-10

EWELLIX System integration e-MOVEKIT The system integration e-MOVEKIT allows for an integration into any mobile application. The controller comes pre-con-figured to run with the AC induction motor and allows for a direct integration and gives high flexibility for the integration into any application. The system integration e-MOVEKIT is targeted for customers that want to realize a product in small series and like to have one single source for all components necessary to control an electromechanical actuator. System integration e-MOVEKIT contains: • Motor controller • Motor profile pre-setup To...

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e-MOVEKIT-11

e-MOVEKIT EWELLIX Motor power cable for system integration e-MOVEKIT e-MOVEKIT EWELLIX 23pin AMPSEAL - Pre-assembled connector for I/O to the motor controller

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e-MOVEKIT-12

AC Induction motor With this AC induction motor most hydraulic application use cases for mobile machinery can be fulfilled. This motor together with the quick start e-MOVEKIT or the system integration e-MOVEKIT allows for a plug-and-play solution for a wide variety of applications running on 24 VDC battery power. This motor provides high power in a small footprint and was specially designed for the application in linear actuators. The included fail-safe electromagnetic brake allows for a safe operation state in every situation. Symbol Unit Data Typ Rated output power Bus voltage Rated voltage...

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e-MOVEKIT-13

Performance diagram Speed-load diagrams (S2–2 min) CASM-100-BB/CB Actuator force Actuator power Safety factor load diagrams CASM-100-BB/CB Safety factor (EM brake) 8 Safety factor (EM brake) 8 manual release handle

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e-MOVEKIT-14

Compliances system integration e-MOVEKIT Test Designed to the requirements of EN 1175-1:1998+A1:2010, EN ISO 13849-1:2015 Category 2 Uncommanded powerd motion PL: d Motor braking torque PL: C Supervision system Primary motor controll microprocessor Communication links supervisor microprocessor Drivers Monitor Monitor Ingress protection Controller linearly reduces maximum current limit with an internal heatsink Temperature from 85°C to 95°C; complete cutoff occurs above 95°C and bellow -40°C RoHS directive 2011/95/EU compliant REACH regulation (EC) No 1907/2006 compliant Dodd Frank Act compliant...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.