Electric cylinders CASM-100
62Pages

Modular architecture Long strokes High power density Ball and roller Feature 4 screw technology

Features • Modular electric cylinder • Ball-screws or roller-screws • Inline and parallel gearboxes • High efficiency • High level of precision and repeatability • Wide range of accessories Benefits • Energy saving • Optimal lifetime even at very high forces • High level of flexibility with variance of body assembly fitting most of the applications • Fits AC induction motor motors and servo motors • Accu

Product description Actuator select Ewellix developed an innovative modular electric cylinder platform to address most of the applications in the automation and heavy machinery industries, mainly replacing hydraulic solutions. In this new design, instead of limiting the selection on the “linear unit - gearbox – motor” modules only, Ewellix takes it a step further. The modularity has been extended to the base component level. Within each module, the customer can select the components inside to build a custom-like solution as standard. This concept makes it possible to find the optimal...

System interfaces The CASM-100 modular system comprises different components that are connected to each other through standardized interfaces. Each component provides a unique function for the complete system and is connected as shown below. 1. Front attachment: mechanical connection between the actuator and the moving part of the application. It is screwed to the push tube through the standard male thread 2. Front housing: component that supports the push tube, through a dedicated bushing, also including the front sealing package 3. Bearing housing: component that contains the set of ball...

Performance overview of linear units Linear unit Screw type Max dynamic axial force kN Ball screw 32×10 Ball screw 40×10 Ball screw 40×20 Roller screw 30×10 Max static axial force kN Performance overview of complete actuator Linear unit Rated motor ratio – Inline Parallel - Spur Inline Parallel - Spur Inline Parallel - Spur Inline Parallel - Spur Inline Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel - Spur Continuous force at zero speed kN Peak force at zero Max. linear speed speed kN...

Linear unit Rated motor ratio – Inline Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel - Spur Inline Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Continuous force at zero speed kN Peak force at zero Max. linear speed speed kN mm/s

Motors Servo motors The Siemens motors provided by Ewellix come with a differential resolver or multi-turn encoder, a shaft-end with keyway and a holding brake. In addition, they are equipped with a Drive-CLiQ interface. A rotating plug adapter simplifies the connection and cable routing in all installation positions. Motor size comparison For more information, please visit the following sites: Motor: www.siemens.com/motors Frequency converters: www.siemens.com/sinamics Automation systems: www.siemens.com/simotion Controls: www.siemens.com/simatic Engineering software: www.siemens.com/sizer...

L13 Blind threaded Hole M12 Motor type Third party motors In order to attach your preferred motor to the gearbox, Ewellix offers motor adapter flanges for the most common motor types. If your motor does not fit the following specifications, please contact Ewellix.

Servo motor selection The table below is a guidance to understand the performance levels that can be reached by using a gearbox and Siemens servo motor with Ewellix linear units. Assumptions: Stroke 500 mm, low acceleration and constant force. If max force and speed is not applied during full stroke, smaller motor might be possible to select, mean torque is the main limiting factor for the motor selection. Actuator is applying max force and speed 80% of the time and 20% is low to no load. Max load 100% of the time is possible if motor is sized appropriately to avoid overheating. Use Ewellix...

AC induction motors Examples of linear unit, parallel gearbox and IEC AC motor combinations The table below is a guidance to understand the performance levels that can be reached by using spure gearbox (CAM-GS) or belt gearbox (CAM-GB) (⮑ page 15) with standard IEC AC asynchronous motors, in terms of maximum dynamic axial force and linear speed. In particular, by selecting the desired force and speed range, it's possible to quickly see which combination of screw, gearbox and AC induction motors motors fulfills the application requirements. This is a generic guidance, while the detailed...

AC motor option AC Induction Motor With this AC induction motor most hydraulic application use cases for mobile machinery can be fulfilled. This motor together with the “Quick Start Kit” or the “System Integration Kit” allows for a plug-and-play solution for a wide variety of applications running on 24 VDC battery power. This motor provides high power in a small footprint and was specially designed for the application in linear actuators. The included fail-safe electromagnetic brake allows for a safe operation state in every situation Technical data Designation Typ Rated Output Power Bus...

Performance diagram Speed-load diagrams (S2–2 min) CASM-100-BB/CB Actuator force Actuator power Safety factor load diagrams CASM-100-BB/CB Safety factor (EM brake) 8 Safety factor (EM brake) 8 manual release handle

Ordering key Motor unit C A M - M S - Interface according to IEC AC XX B14A Interface according to Siemens servo motor Delivery Motor supplied and mounted by Ewellix Servo motor B0-A11 Siemens 1FK7044-4CH71-1UH0 B0-A12 Siemens 1FK7064-4CF71-1RB0 B0-A13 Siemens 1FK7086-4CF71-1RB0 B0-A14 Siemens 1FK7105-2AF71-1RB0 AC motor B0-A61 Siemens 1LE1001-0CA32-2KB4-Z=F01+F11+G11 B0-A62 Siemens 1LE1001-0CB32-2KB4-Z=F01+F11+G11 B0-A63 Siemens 1LE1003-0DA32-2KB4-Z=F01+F11+G11 B0-A64 Siemens 1LE1003-0DB32-2KB4-Z=F01+F11+G11 B0-A65 Siemens 1LE1003-0EA02-2KB4-Z=F01+F11+G11 B0-A66 Siemens...