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Electric cylinders CASM-100

Electric cylinders CASM-100
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Electric cylinders CASM-100

Product catalog summary
Overview: The document provides a detailed overview of the CASM-100 electric cylinders by Ewellix, emphasizing their modular design, high power density, and suitability for replacing hydraulic systems in automation and heavy machinery.
Features:
  • Modular design with options for ball-screws or roller-screws.
  • Available with inline and parallel gearboxes.
  • High efficiency, precision, and repeatability.
  • Customizable with a wide range of accessories.
Benefits:
  • Energy-efficient with optimal lifetime under high forces.
  • Flexible assembly options for various applications.
  • Compatible with AC induction and servo motors for precise positioning.
Product Description: The CASM-100 platform offers customizable solutions by allowing component selection at the base level, optimizing performance and cost for diverse applications.
Actuator Selection: An online configurator helps define actuator configurations without affecting lead times, supporting various motor types with standardized interfaces.
System Interfaces: Includes components like front attachment, gearbox, motor adapter, and housing attachments, all with standardized interfaces.
Performance Overview: Tables provide metrics for different configurations, highlighting continuous and peak forces, and maximum linear speeds.
Motors: Details Siemens servo motors and AC induction motors compatible with CASM-100, including specifications like power, speed, torque, and efficiency.
Third-Party Motors: Motor adapter flanges allow integration of preferred motors with the CASM-100 system.
Conclusion: CASM-100 electric cylinders offer versatile and efficient solutions for industrial applications, focusing on modularity, performance, and motor compatibility.
High Performance Actuator Overview: Focuses on AC induction motor options for hydraulic applications in mobile machinery, designed for plug-and-play solutions with 24 VDC battery power.
Technical Specifications: AC induction motor specifications include 1.4 kW output power, 24 VDC bus voltage, and 2050 rpm speed.
Performance Diagrams: Illustrate actuator force, power, and speed, and safety factors for electromagnetic brakes.
Gearboxes: Offers inline and parallel gearboxes with different shapes, technologies, and ratios.
Manual Override and Safety Features: Parallel gearbox includes manual override and safety features like electromagnetic brakes.
Ordering and Customization: Outlines actuator combinations and customization options, with tools for configuring actuators and downloading 3D models.
Environmental and Mechanical Data: Designed for temperatures from -20°C to +50°C, with IP54S protection.
Technical Specifications: CASM-100-RA electric cylinder features an inline configuration with stroke ranges from 50 to 1,000 mm.
Dimensional and Ordering Information: Provides drawings and ordering keys for CASM-100 series configurations.
Mounting and Orientation: Guidelines for mounting positions of protection tube, motor, and linear unit.
e-MOVEKIT System: Facilitates integration of electrified actuation systems, supporting linear movements via analog inputs or CAN commands.
Control System and Kits: Offers motor control options and Quick Start e-MOVEKIT for prototyping.
Accessories and Additional Components: Lists accessories like rod ends and proximity switches, with specifications and ordering keys.
Environmental and Performance Ratings: Systems rated for IP65/67 protection, with specified operational and storage temperature ranges.
Specifications: Details motor power cable and high-performance actuator specifications, including motor type and gearbox ratios.
Procedures: Specifies testing procedures for compliance with standards like ANSI/SAIA A92.20-2018 and IEC 60529:13.
Standards and Compliance: Complies with RoHS Directive, REACH Regulation, and Dodd Frank Act, meeting EMC and safety standards.
Recommendations: Advises configuring actuators with Full System Offer components for optimal performance.
Key Data from Tables and Figures: Includes ordering key for actuator options and test results for components.
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Catalog excerpts

Electric cylinders CASM-100-1

Modular architecture Long strokes High power density Ball and roller Feature 4 screw technology

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Electric cylinders CASM-100-3

Features • Modular electric cylinder • Ball-screws or roller-screws • Inline and parallel gearboxes • High efficiency • High level of precision and repeatability • Wide range of accessories Benefits • Energy saving • Optimal lifetime even at very high forces • High level of flexibility with variance of body assembly fitting most of the applications • Fits AC induction motor motors and servo motors • Accu

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Electric cylinders CASM-100-4

Product description Actuator select Ewellix developed an innovative modular electric cylinder platform to address most of the applications in the automation and heavy machinery industries, mainly replacing hydraulic solutions. In this new design, instead of limiting the selection on the “linear unit - gearbox – motor” modules only, Ewellix takes it a step further. The modularity has been extended to the base component level. Within each module, the customer can select the components inside to build a custom-like solution as standard. This concept makes it possible to find the optimal solution...

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Electric cylinders CASM-100-5

System interfaces The CASM-100 modular system comprises different components that are connected to each other through standardized interfaces. Each component provides a unique function for the complete system and is connected as shown below. 1. Front attachment: mechanical connection between the actuator and the moving part of the application. It is screwed to the push tube through the standard male thread 2. Front housing: component that supports the push tube, through a dedicated bushing, also including the front sealing package 3. Bearing housing: component that contains the set of ball bearings...

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Electric cylinders CASM-100-6

Performance overview of linear units Linear unit Screw type Max dynamic axial force kN Ball screw 32×10 Ball screw 40×10 Ball screw 40×20 Roller screw 30×10 Max static axial force kN Performance overview of complete actuator Linear unit Rated motor ratio – Inline Parallel - Spur Inline Parallel - Spur Inline Parallel - Spur Inline Parallel - Spur Inline Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel - Spur Continuous force at zero speed kN Peak force at zero Max. linear speed speed kN mm/s...

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Electric cylinders CASM-100-7

Linear unit Rated motor ratio – Inline Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel - Spur Inline Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Parallel – Belt Parallel - Spur Inline Parallel – Belt Parallel - Spur Continuous force at zero speed kN Peak force at zero Max. linear speed speed kN mm/s

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Electric cylinders CASM-100-8

Motors Servo motors The Siemens motors provided by Ewellix come with a differential resolver or multi-turn encoder, a shaft-end with keyway and a holding brake. In addition, they are equipped with a Drive-CLiQ interface. A rotating plug adapter simplifies the connection and cable routing in all installation positions. Motor size comparison For more information, please visit the following sites: Motor: www.siemens.com/motors Frequency converters: www.siemens.com/sinamics Automation systems: www.siemens.com/simotion Controls: www.siemens.com/simatic Engineering software: www.siemens.com/sizer Support...

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Electric cylinders CASM-100-9

L13 Blind threaded Hole M12 Motor type Third party motors In order to attach your preferred motor to the gearbox, Ewellix offers motor adapter flanges for the most common motor types. If your motor does not fit the following specifications, please contact Ewellix.

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Electric cylinders CASM-100-10

Servo motor selection The table below is a guidance to understand the performance levels that can be reached by using a gearbox and Siemens servo motor with Ewellix linear units. Assumptions: Stroke 500 mm, low acceleration and constant force. If max force and speed is not applied during full stroke, smaller motor might be possible to select, mean torque is the main limiting factor for the motor selection. Actuator is applying max force and speed 80% of the time and 20% is low to no load. Max load 100% of the time is possible if motor is sized appropriately to avoid overheating. Use Ewellix online...

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Electric cylinders CASM-100-11

AC induction motors Examples of linear unit, parallel gearbox and IEC AC motor combinations The table below is a guidance to understand the performance levels that can be reached by using spure gearbox (CAM-GS) or belt gearbox (CAM-GB) (⮑ page 15) with standard IEC AC asynchronous motors, in terms of maximum dynamic axial force and linear speed. In particular, by selecting the desired force and speed range, it's possible to quickly see which combination of screw, gearbox and AC induction motors motors fulfills the application requirements. This is a generic guidance, while the detailed performance...

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Electric cylinders CASM-100-12

AC motor option AC Induction Motor With this AC induction motor most hydraulic application use cases for mobile machinery can be fulfilled. This motor together with the “Quick Start Kit” or the “System Integration Kit” allows for a plug-and-play solution for a wide variety of applications running on 24 VDC battery power. This motor provides high power in a small footprint and was specially designed for the application in linear actuators. The included fail-safe electromagnetic brake allows for a safe operation state in every situation Technical data Designation Typ Rated Output Power Bus voltage...

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Electric cylinders CASM-100-13

Performance diagram Speed-load diagrams (S2–2 min) CASM-100-BB/CB Actuator force Actuator power Safety factor load diagrams CASM-100-BB/CB Safety factor (EM brake) 8 Safety factor (EM brake) 8 manual release handle

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Electric cylinders CASM-100-14

Ordering key Motor unit C A M - M S - Interface according to IEC AC XX B14A Interface according to Siemens servo motor Delivery Motor supplied and mounted by Ewellix Servo motor B0-A11 Siemens 1FK7044-4CH71-1UH0 B0-A12 Siemens 1FK7064-4CF71-1RB0 B0-A13 Siemens 1FK7086-4CF71-1RB0 B0-A14 Siemens 1FK7105-2AF71-1RB0 AC motor B0-A61 Siemens 1LE1001-0CA32-2KB4-Z=F01+F11+G11 B0-A62 Siemens 1LE1001-0CB32-2KB4-Z=F01+F11+G11 B0-A63 Siemens 1LE1003-0DA32-2KB4-Z=F01+F11+G11 B0-A64 Siemens 1LE1003-0DB32-2KB4-Z=F01+F11+G11 B0-A65 Siemens 1LE1003-0EA02-2KB4-Z=F01+F11+G11 B0-A66 Siemens 1LE1003-0EB02-2KB4-Z=F01+F11+G11...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.