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Linear solutions for spot welding

Linear solutions for spot  welding

Linear solutions for spot welding

Product catalog summary
Overview: Ewellix electromechanical actuators are designed to be more reliable and energy-efficient compared to traditional pneumatic versions. They utilize a roller screw mechanism powered by a brushless servomotor, offering significant benefits in assembly lines, particularly in the automotive industry.
Key Benefits:
  • Reliability and Consistency: Ensures consistent welding processes with minimal maintenance and reduced downtime.
  • Energy Efficiency: Mechatronic systems are environmentally friendly, reducing energy consumption.
  • Flexibility and Programmability: Compact and modular designs allow easy integration into automation equipment.
  • Power Density: High force and reliability are achieved, supporting over 20 million spot welds.
Planetary Roller Screw Technology:
  • Power Density and Robustness: Offers high load-carrying capacities and robust design for shock resistance.
  • Service Life and Efficiency: Long service life with fewer failure modes and no recirculation needed.
Linear Solutions for Spot Welding:
  • CEMC2105: Features include compactness, lightweight, power density, and a rated force of up to 25 kN.
  • CEMC1808: Offers longer stroke capability, rated force up to 15 kN, and speeds up to 480 mm/s.
Comparison with Ball Screws: Roller screws provide superior performance in terms of force, service life, speed, and acceleration compared to ball screws.
Customization and Modularity: Ewellix offers tailor-made solutions with capabilities in screw nut design, actuator design, and material selection to meet specific customer needs.
Additional Features:
  • Water Cooling Option: Enhances actuator capabilities by maintaining consistent cooling, allowing for higher duty cycles.
  • Anti-Rotation Device: Prevents push rod rotation, ensuring robust performance over millions of cycles.
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Catalog excerpts

Linear solutions for spot  welding-1

EWELLIX A Schaeffler Company Linear solutions for spot welding Compact, robust, and modular solutions Electrical actuators in automated lines help to enhance the welding assembly process by being reliable and programmable. Automotive manufacturers strategically work on vehicle weight reduction to meet regulatory and market demands. New high-strength materials demand consistent, high-quality joints. Servo actuators offer efficient and reliable welding processes to follow market trends. Ewellix electromechanical actuators are more reliable and energy efficient than the old-style pneumatic versions. They combine a best-inclass roller screw mechanism powered by a brushless servomotor and offer great benefits. Ewellix mechatronic solutions integrated into assembly lines offer: • Reliability • Consistency in the welding process • Minimal maintenance • Reduced downtime • Improved total cost of ownership Besides improvements and the evolution of the vehicle itself, companies are actively looking for a more diverse, flexible, and reduced assembly line footprint that will positively impact the environment. Ewellix has a long-standing tradition of technical expertise. We support customers in improving automotive manufacturing equipment for joining and welding processes that run faster, longer, and safer sustainably. Planetary roller screw technology benefits • Power density • Robustness • Long service life • Efficiency and energy reduction

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Linear solutions for spot  welding-2

Linear solutions for spot welding EWELLIXCritical drivers for welding assembly equipment ©Greater productivity High-performance roller screws guarantee continuous use and improve service life while having minimized maintenance (achieving 10 million spots without re-lubrication). Pneumatic free systems Mechatronic systems are environmentally friendly and offer greater efficiency in energy reduction. ©Flexibility and programmability Compact and modular design offers easy integration into automation equipment and compatibility with various robot brands. Maximized power density Compact and robust...

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Linear solutions for spot  welding-3

Linear solutions for spot welding Ewellix core technology for assembly automation Ewellix is a pioneer in the technology of roller screws and offers high quality, high performance and the most comprehensive assortment of roller screws available on the market. In addition, planetary technology helps improve screw performances following market needs in power density. 6 Ball screw Roller screw *On an equivalent screw diameter Comparison of ball screws and roller screws performances Application examples X welding gun frame Function • Electrical actuators actuate both gun arms as a scissor mechanism...

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Linear solutions for spot  welding-4

Linear solutions for spot welding Ewellix CEMC modularity Water cooling option Following increased market productivity needs, the optional water-cooling system allows water to circulate the motor stator, reducing the actuator's running temperature while operating higher duty cycles. When the actuator has to self-move without any other guidance to complete its function, the Ewellix integrated anti-rotation device is the ideal solution. The robust, no-play embedded system prevents push rod from rotating with minimal maintenance needs (over actuator lifetime). Water inlet Water outlet • Consistent...

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All Ewellix catalogs and technical brochures

  1. VCU

    2  Pages

  2. MAX1, MAX3

    2  Pages

  3. 6322

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.