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Fischer Core Series Plastic

Fischer Core Series Plastic
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Fischer Core Series Plastic

Product catalog summary
Overview: The Fischer Core Series Plastic connectors are designed for ease of use, durability, and lightweight applications. They are sealed up to IP68, can withstand over 5,000 mating cycles, and are resistant to large temperature variations. Color coding is available for easy operation.
Key Features: The connectors are available in various body styles, including cable-mounted and panel-mounted options. They feature a push-pull locking system and are compatible with high-performance Fischer Connectors’ panel receptacles.
Technical Specifications: The connectors are made from materials such as PEI, PEEK, and TPE, with operating temperatures ranging from -65°C to +200°C. They offer sealing performance up to IP67 for plugs with sealed cable clamp sets and caps, and IP50 for receptacles.
Part Numbering: The part numbering system includes details on body style, contact type, insulator material, body color, contact configuration, and standard options like color coding and bend relief material.
Electrical & Contact Configurations: The document provides detailed information on pin layouts, number of contacts, contact types, insulating materials, and test voltages. Current ratings are specified per contact at a 40°C temperature rise.
Accessories: Various accessories are available, including cable clamp sets for different cable diameters, sealing caps for plugs and receptacles, and crimp ferrules. Instructions for attaching crimp ferrules are provided.
Environmental & Mechanical Data: The connectors are designed to endure 5,000 mating cycles and are made from materials that meet specific flammability standards. Metal parts are treated with nickel and gold finishes for enhanced durability.
Plastic Accessories:
  • Tooling: 4032 Nut Driver
  • Cable Clamp Sets: Available for unshielded applications with various cable outer diameter (O.D.) ranges and corresponding part numbers.
Technical Specifications:
  • Sealing Performance: SI plug with sealed cable clamp achieves IP68, while with cap or mated with DBPO achieves IP50. DBPO receptacle mated with sealed plug or with cap achieves IP68, and DBP receptacle achieves IP50.
  • Endurance: 5,000 mating cycles.
  • Component Materials and Operating Temperatures:
    • Body: PBT, -65°C to +135°C
    • Insulator: PEEK, -65°C to +250°C
    • O-rings (receptacle): NBR, -30°C to +110°C
    • Unshielded cable clamp: POM (Delrin®), -40°C to +100°C
    • Cable clamp seal: TPE, -70°C to +130°C
    • Sealing cap for plug: POM (Delrin®) with O-ring, -60°C to +100°C
    • Sealing cap receptacle: POM (Delrin®) with NBR O-ring, -20°C to +100°C
Environmental & Mechanical Data:
  • Parts Material and Finish:
    • Metal parts (except contacts): Brass CuZn39Pb3 CW614N, Nickel finish
    • Contacts (Male solder): Brass CuZn39Pb3 CW614N, 1 µm gold over nickel
    • Contacts (Female, male crimp): Bronze CuSn4Zn4Pb4 CW456K
  • Flammability:
    • Body shell, sealing cap, back nut, mounting nut: PBT, UL 94 HB
    • Insulator: PEEK, UL 94 V-O
    • O-rings on receptacles and sealing caps for receptacles: NBR
    • O-ring on sealing cap for plug: FPM (Viton®)
    • Unshielded cable clamps, sealing cap bodies: POM (Delrin®), UL 94 HB
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Catalog excerpts

Fischer Core Series Plastic-1

FISCHER CORE SERIES EASY TO USE | DURABLE | LIGHTWEIGHT KEY FEATURES Over 5,000 mating cycles Resistant to large temperarure variations Color coding for easy operation Version 4.1 − 08.2024 − Changes without prior notice

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Fischer Core Series Plastic-2

FISCHER CORE SERIES PLASTIC This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

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Fischer Core Series Plastic-3

Body styles selection FISCHER CORE SERIES PLASTIC CABLE MOUNTED PANEL MOUNTED BODY STYLES Locking system Sealing Design Integral shielding BODY STYLE Sealing Design Mateable with all high performance Fischer Connectors’ panel receptacles of the Fischer Core Series Brass 105. All dimensions and images shown are in millimeters and are for reference only.

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Fischer Core Series Plastic-4

Technical dimensions FISCHER CORE SERIES PLASTIC CABLE MOUNTED PANEL MOUNTED BODY STYLES BODY STYLE * See contact configurations page B 9-6. PANEL CUT-OUT Figure 1 Technical Specifications All dimensions and images shown are in millimeters and are for reference only

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Fischer Core Series Plastic-5

Part numbering FISCHER CORE SERIES PLASTIC PLASTIC 405 Standard options Body style S= Plug, with integral shielding SI = Plug, without integral shielding DBP = Receptacle, rear panel mounted Series A = Plugs have male contacts. Receptacles have female contacts. Z = Plugs have female contacts. Receptacles have male contacts. Contact configuration See page B 9-6 Body color B = Beige C = Anthracite Insulator material 3 = PEEK Contact type J = Solder K = Crimp L = PCB Color coding 2 = Anthracite 3 = Green 4 = Blue 5 = Yellow 8 = Beige Bend relief material R = None S = Silicone (6.5 dia.) T = TPE...

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Fischer Core Series Plastic-6

Electrical & contact configurations FISCHER CORE SERIES PLASTIC Technical Specifications Crimp contacts Solder contacts Insulating material Test voltage [kV] in mated position Wire size Contact types Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the

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Fischer Core Series Plastic-7

PCB hole pattern pin layout FISCHER CORE SERIES PLASTIC View from F - Number of contacts (reference) Minimum clearance for ground lug of receptacle. All dimensions and images shown are i

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Fischer Core Series Plastic-8

FISCHER CORE SERIES PLASTIC CABLE CLAMP SETS UNSHIELDED Use with PEEK Insulators Use with PEEK insulators Use with PEEK insulators For use with unshielded cable or when shield is not carried through connector body. Technical Specifications For use with shielded cable when shield is to be carried through connector body. For use when sealing shielded or unshielded cable to plug body.

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Fischer Core Series Plastic-9

FISCHER CORE SERIES PLASTIC SEALING CAPS FOR PLUGS Part number Stainless steel cable covering material Crimp ferrule (300.637) is included. To attach the crimp ferrule to the stainless steel cable, use a crimp tool, a vice or a pair of pliers with parallel jaws. There are no specific Fischer Connectors tools. All dimensions and images shown are in millimeters and are for reference only.

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Fischer Core Series Plastic-10

Technical information FISCHER CORE SERIES PLASTIC ENVIRONMENTAL & MECHANICAL DATA Characteristic Product type Plug (S or SI 405) Value with sealed cable clamp set and cap Sealing performance OPERATING TEMPERATURE RANGE Component Plastic Cable Clamp Cable clamp seal Cable strain relief Sealing cap

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Fischer Core Series Plastic-11

Technical information FISCHER CORE SERIES PLASTIC MATERIAL & SURFACE TREATMENTS Metal parts Parts Material Designation Metal parts (except contacts), inner body shell of S plug Brass Male (solder) Female, male (crimp) 1 µm Gold over Nickel Plastic Parts International symbol Body shell, sealing cap, back nut, mounting nut PEEK - PTFE Plastic cable clamps Bend relief TPE-S - VMQ - Silicone Rubber All dimensions and images shown are in millimeters and are for reference only.

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Fischer Core Series Plastic-12

FISCHER CORE SERIES PLASTIC This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative. Technical Specifications

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Fischer Core Series Plastic-13

Body style selection CABLE MOUNTED PANEL MOUNTED BODY STYLE Locking system Sealing Design Integral shielding SI 4032 Push-pull P50 / IP68 with cap or mated with DBPO Standard No BODY STYLES Sealing Design FISCHER CORE SERIES PLASTIC

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Fischer Core Series Plastic-14

Technical dimensions FISCHER CORE SERIES PLASTIC CABLE MOUNTED PANEL MOUNTED BODY STYLE BODY STYLES * See contact configurations page B 9-16. PANEL CUT-OUT Technical Specifications

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Fischer Core Series Plastic-15

Part numbering FISCHER CORE SERIES PLASTIC PLASTIC 4032 Housing design Standard options Body style Plug = SI Receptacle, rear panel mounted = DBP Receptacle, rear panel mounted, sealed when mated (IP68) = DBPO Series Plugs have male contacts. Receptacles have female contacts = A Plugs have female contacts. Receptacles have male contacts. = Z Contact configuration Body material Insulator material PEEK = 3 Contact type Solder = J Crimp = K PCB = L Color coding White = 1 Black = 2 Green = 3 Blue = 4 Yellow = 5 Red = 6 Grey = 7 Bend relief material

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Fischer Core Series Plastic-16

Electrical & contact configurations FISCHER CORE SERIES PLASTIC Technical Specifications Test voltage [kV] in mated position Crimp contacts Insulating material Wire size Contact types Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed

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Fischer Core Series Plastic-17

PCB hole pattern pin layout FISCHER CORE SERIES PLASTIC View from F - Number of contacts ( reference ) BODY STYLES All dimensions and images shown are in millime

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Fischer Core Series Plastic-18

FISCHER CORE SERIES PLASTIC SEALING CAPS FOR PLUGS ~150 Part number Stainless steel cable covering material Crimp ferrule (300.922) and heat shrink tube (300.930) are included. Part number Stainless steel cable covering material Crimp ferrule (300.922), crimp lug (300.299) and heat shrink tube (300.930) are included. To attach the crimp ferrule or the crimp lug to the stainless steel cable, use a crimp tool, a vice or a pair of pliers with parallel jaws. See page B6-22 for recommended crimping tool for ferrule. Technical Spec

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.