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Technical Specifications Volume 2

Technical Specifications Volume 2
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Technical Specifications Volume 2

Product catalog summary
General Information
This document provides technical specifications for Fischer ULTIMATE, FIBEROPTIC, MINIMAX, and FREEDOM series connectors, detailing connectors, cross-product specifications, and cable assembly.
Key Features
The connectors are rugged, compact, lightweight, and robust, offering high optical performance, easy cleaning, high-density miniaturization, high-speed data transfer, reliability, easy mating, and integration.
Connector Overview
Features include various locking mechanisms (push-pull, quick-release, screw-locking), materials (brass, aluminum, stainless steel), and support for a range of plug diameters, contact numbers, and AWG sizes.
Sealing and Mating
Connectors offer sealing levels up to IP68/69, with mating cycles from 1,000 to 10,000. The push-pull automatic locking system is noted for ease of use and safety.
Material Specifications
Materials include chromium-plated brass, aluminum, stainless steel, PEI, PBT, ABS, and sealing materials like FPM, EPDM, and NBR, each with specific temperature ranges.
Voltage and Current Ratings
Details on test voltage, operating voltage, and current rating are provided, with IEC60664 recommended for general multipole connector specifications.
Data Transmission
Connector design rules optimize data transmission, focusing on return loss, insertion loss, crosstalk, and noise.
Impedance Matching
Impedance matching is crucial for optimal signal transmission, with factors like contact diameter and dielectric constant of materials being key.
Preventing Crosstalk
Optimized layouts significantly reduce crosstalk noise.
Challenges in Data Transmission
Signal distortion can occur due to return loss, insertion loss, crosstalk, and noise.
Data Protocols
High-speed protocols include USB, Ethernet, and audio/video standards.
Contact Types
Various contact types are available, including solder, PCB, and crimp contacts.
Cable Assemblies
Fischer Connectors provides integrated connectivity solutions with a range of cable assemblies.
Custom Overmolding
Fischer offers custom overmolding options, including thermoplastic and silicone overmolds.
Fischer Ultimate Series
Features rugged, compact, and lightweight connectors with high corrosion resistance and up to 10,000 mating cycles.
Sealing Performance
Connectors meet IP68/IP69 standards, capable of withstanding 2 meters of submersion for 24 hours.
Temperature and Corrosion Resistance
Operating temperature range is from -55°C to +135°C, with corrosion resistance tested with a 1,000-hour salt mist exposure.
Endurance and Vibration
Connectors can endure up to 10,000 mating cycles, with specific limitations for certain pin layouts.
Shock Resistance
Connectors can withstand a 300g amplitude shock with a half sine pulse of 3 ms.
Electrical Specifications
Contact resistance varies by contact size, with insulation resistance exceeding 1010 Ω.
Data Transmission
Connectors support various data transmission standards, including USB 2.0, USB 3.2, Ethernet, and Audio/Video.
Technical Information
Detailed specifications for body styles, technical dimensions, and part numbering are provided.
Accessories and Tooling
Information on available accessories such as sealing caps and tooling options for assembly and maintenance.
Technical Specifications Overview
1. General Specifications: Technical specifications for Fischer UltiMate 80 connectors and Fischer FiberOptic Series.
2. Environmental & Mechanical Data: Sealing performance: IP68, operating temperature range: -55°C to +135°C.
3. Electrical Data: Contact resistance: < 10 mΩ, insulation resistance: > 1010 Ω.
4. Material & Surface Finish: Housing and nut made from aluminum with black nickel finish.
5. Fischer FiberOptic Series: Designed for robust optical performance in various environments.
6. Key Features: Faultless optical performance suitable for indoor, outdoor, and extreme applications.
7. Configuration and Accessories: Detailed configuration matrix for different body styles and accessories.
Material and Surface Finish
Materials used in the Fischer FiberOptic Series I-30 include Zirconia, LCP, PBT, PTFE, FPM, and NBR.
Electrical Data
Fischer FiberOptic Series I-30 features 2 contacts with a ground by shell, supporting a current of 10A and a rated voltage of 400V r.m.s.
Fiber Type and Pin Layout
Specifications for single-mode and multi-mode fiber standards.
Configure Your Solution
Options for cable assembly types include patch cords, sealed receptacles, and breakouts.
Choose Your Cable
Specifications for indoor/outdoor cables, including OCC, LEONI, and KAIPHONE brands.
Fischer MiniMax Series
Highlights high-density miniaturization, high-speed data transfer capabilities, and reliability.
Overview
Technical specifications and details for Fischer Connectors' MiniMax and Freedom series connectors.
Specifications
  • Materials: Hardened tool steel, nickel-plated brass, stainless steel, and plastic.
  • Surface Finish: Nickel and gold plating for durability and conductivity.
Technical Performance
  • Sealing: IP68 water sealing and gas sealing capabilities.
  • Temperature Range: Operating temperatures range from -40°C to +135°C.
  • Corrosion Resistance: Salt mist resistance for 1,000 hours at 35°C.
  • Endurance: Rated for 5,000 mating cycles.
  • Vibration and Shock Resistance: Tested under MIL-STD-202 standards.
Electrical Data
  • Contact Resistance: Typical value of 5 mΩ.
  • Insulation Resistance: Greater than 1010 Ω.
  • Shielding Effectiveness: 360° shielded.
Fischer Freedom Series
  • Key Features: 360° mating freedom, non-magnetic locking, membrane-sealed contacts, and low-profile design.
  • Body Styles: Available in cable-mounted and panel-mounted versions.
  • Technical Dimensions: Detailed dimensions provided for different sizes and configurations.
Part Numbering
Detailed part numbering system specifying housing material, sealing level, locking system, connector size, and other attributes.
Recommendations
For complex cable assemblies, Fischer Connectors offers premium services due to the specialized tooling required.
Overview
Technical specifications and configurations for USB 2.0 and Ethernet pre-cabled solutions, as well as details on the Fischer Freedom™ Series connectors.
Specifications
  • USB 2.0 Pre-cabled Solution: Includes plug and receptacle assemblies with 1m black or TAN cables.
  • Ethernet 100Mbit/s Pre-cabled Solution: Features plug assemblies with 1m black cables.
Technical Specifications
  • Material & Surface Finish: Available in stainless steel, brass, and plastic.
  • Environmental & Mechanical Data: Designed to withstand harsh conditions, with IP68 and IP67 sealing.
  • Electrical Data: Contact resistance is <50 mOhm, and insulation resistance is >1010 Ohm.
Recommendations
Advises on the recommended bending radius for cables and provides guidelines for operating temperatures and environmental conditions.
Updates
Recent updates include changes in current rating values, connector configurations, and product finishes.
Company Information
Fischer Connectors is a global leader in connectivity solutions, headquartered in Switzerland, with a presence in multiple regions worldwide.
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Catalog excerpts

Technical Specifications Volume 2-1

TECHNICAL SPECIFICATIONS VOLUME 2 ULTIMATE FIBEROPTIC MINIMAX FREEDOM

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Technical Specifications Volume 2-2

TABLE OF CONTENTS GENERAL INFORMATION FISCHER FIBEROPTIC SERIES

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Technical Specifications Volume 2-3

Connector overview OPTICAL PERFORMANCE EASY CLEANING Push-pull Quick-release Brass Aluminum Nickel Anthracite / Black (ULTIMATE 80) Chrome over Nickel Fiber optic / Low voltage (hybrid) Contact: Crimp / Solder / PCB Contact: Optical termini / Solder (hybrid) Sealing level Mating cycles Locking Shell material Plating Technical specifications for our Fischer Core Series can be found in VOLUME 1. Technical Specifications

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Technical Specifications Volume 2-4

Connector overview HIGH-DENSITY MINIATURIZATION EASY MATING HIGH-SPEED DATA TRANSFER EASY CLEANING EASY INTEGRATION Push-pull Screw-locking / Quick-release Brass Stainless Steel 316L Chrome over Nickel Anthracite Nickel Anthracite Nickel Contact: Solder / PCB / Wires / ZIF Sealing level Mating cycles Locking Shell material Plating Plug ø [mm] Number of contacts AWG Contact type

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Technical Specifications Volume 2-5

Product specifications ORIGINAL PUSH-PULL LOCKING SYSTEM OTHER LOCKING SYSTEMS Fischer Connectors’ original push-pull automatic locking system is widely adopted by the industry for its ease of use, safety of mating and speed in connection and disconnection. LANYARD Combines push-pull automatic locking with an emergency release lanyard. outer sleeve Receptacle Receptacle flexible fingers Receptacle Receptacle outer sleeve outer outer sleeve sleeve Plug Plug flexible fingers plug body flexible flexible fingers fingers groove groove MATING The plug has an outer sleeve, with flexible fingers, which...

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Technical Specifications Volume 2-6

Product specifications SEALING CATEGORIES The IP (Ingress Protection) classification system provides a reliable method of comparing relative levels of sealing between various connector products. The protection level offered by a typical envelope is described in IEC 60529, published by the International Electrotechnical Commission (IEC). While the first number describes the level of protection from solid objects, the second one relates to protection from liquids. The digits indicate conformity with the conditions summarized in the tables aside. Protected against solid objects greater than 50 mm...

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Technical Specifications Volume 2-7

Product specifications O-rings COMMONLY USED SEALING LEVELS IP50 indoor unexposed applications IP68 watertight sealing Hermetic sealing Each requires different sealing levels and, therefore, different connector solutions. IP50 INDOOR / UNEXPOSED APPLICATIONS Typically for indoor or industrial applications, the required sealing level is IP50, since the device needs to be protected against dust but not exposed to water. The IP50 rating can be improved with additional accessories like boots or protective sleeves. IP68 WATERTIGHT SEALING Typically for applications requiring outdoor use where they...

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Technical Specifications Volume 2-8

Product specifications HOW TO CHOOSE YOUR RECEPTACLE BODY STYLES Front and rear projecting Depending on whether you need the space saving inside or outside the device Also available in front or rear mounting Front and rear mounting Depending on how you need to process your assembly Rear mounting is commonly used for PCB mount SEALING MATERIAL IP68 watertight or hermetic designs Hermetic has a specific sealing material for best sealing under high pressures Feedthrough Hermetic panel bulkhead feedthrough

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Technical Specifications Volume 2-9

Product specifications MATERIALS MATERIAL NAME MAIN ATTRIBUTES SHELL MATERIAL Chromium-plated brass Salt mist and mechanical resistance, cost efficiency, electrical conductivity Stainless steel Cleaning / Radiation Corrosion resistance, surface cleanability, nuclear radiation and mechanical resistance Sterilization in autoclave, EtO, Cidex, gamma radiation, Steris®, Sterrad® Electrical insulation, low temperature manipulation Cost efficiency Disposable solutions, medical applications CONTACT BLOCK MATERIAL PEEK High temperature High temperature, high chemical and high radiation resistance High...

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Technical Specifications Volume 2-10

Product specifications A/Z POLARITY To protect users from contact with dangerous voltage, most of Fischer Connectors’ products are available in two versions : STANDARD A POLARITY The contacts of the receptacle are protected against accidental touch. Recommended when voltage is present on the receptacle. INVERTED Z POLARITY The contacts of the plug are protected against accidental touch. Recommended when voltage is present on the plug.

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Technical Specifications Volume 2-11

Product specifications TEST VOLTAGE & OPERATING VOLTAGE Operating voltage Operating voltage Creepage distance & airgap Test voltage Typical scatter of breakdown voltage values Breakdown voltage BREAKDOWN VOLTAGE Maximum voltage difference that can be applied before the occurrence of a disruptive discharge between mutually insulated portions of a connector or between insulated portions and the ground. TEST VOLTAGE (or withstanding voltage) Voltage level at which the connector is tested during the qualification test. This value represents the upper physical limit. It is usually set at 75% of breakdown...

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Technical Specifications Volume 2-12

Product specifications CURRENT RATING (Maximum permissible current) DERATING CURVE DERIVED FROM THE BASIC CURVE Current l Upper temperature limit Upper current limit (wires, cable) (Derated) Operating area Basic curve The current values listed under “Electrical & contact configurations” were measured in our test laboratory according to IEC 60512-5-2: Current-carrying capacity test, Test 5b: Current-temperature derating. They are the currents that create a temperature rise of 40 °C (unless otherwise specified) within the connectors due to the self-generated heat, and they belong to the basic curve...

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Technical Specifications Volume 2-13

Product specifications HIGH FREQUENCY SIGNAL & DATA TRANSMISSION INPUT Challenges in data transmission When a signal is emitted at the transmitter, it must undergo minimal distortion across the system (transmitter, connectors, cable, receiver) to be properly recovered at the receiver. DATA TRANSMISSION PRINCIPLES Types of signal distortion across the transmission link: Return loss: When the impedances of two interfaced media do not match (i.e., transmitter/connector, connector/cable, ...), some parts of the signal will reflect back towards the source and be lost. The amount of this loss comes...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.