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THE FUSE X1 SLS ECOSYSTEM

THE FUSE X1 SLS ECOSYSTEM

THE FUSE X1 SLS ECOSYSTEM

Product catalog summary
Overview
The Fuse X1 is an industrial Selective Laser Sintering (SLS) system designed to make high-quality production accessible and cost-effective. It offers up to 50% lower part costs compared to traditional powder bed fusion systems and is competitive with injection molding for large production runs.
Hardware Specifications
The Fuse X1 features a build volume of 330 × 330 × 565 mm, allowing for large-scale production. It boasts a 30%+ packing density and a 61.5L build volume, enabling the production of thousands of parts per week. The system is designed for ease of use, fitting through standard doors and requiring no facility retrofits. It can be installed and operational within an hour.
Technology and Features
The system uses AI-powered Print Intelligence to prevent failures and maximize uptime. Adaptive Thermal Control ensures stable sintering temperatures, enhancing part quality. The Fuse X1 supports a variety of materials, including Nylon 12, Nylon 11, and TPU, with an open material mode for flexibility.
Production Process
The workflow includes quick 5-minute print changeovers and hands-off powder recovery with the Fuse Sift X1. The system supports large builds in under 24 hours, with some parts ready in as little as 5 hours. The PreForm software optimizes part orientation and packing density to reduce waste and print time.
Applications and Testimonials
The Fuse X1 is used in various industries, including automotive and prototyping. Testimonials highlight its speed, cost-effectiveness, and geometric freedom, allowing for complex designs and rapid product development.
Technical Specifications
The system operates with a Ytterbium Fiber laser, 120 W, and a laser spot size of 330 microns. It has a throughput of 0.330 sintered kg/hr and a maximum packing density of over 30% by volume. The material refresh rate is as low as 20%, and the system requires a power supply of 200-240VAC.
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Catalog excerpts

THE FUSE X1 SLS ECOSYSTEM-1

LEARN MORE FPO INDUSTRIAL SLS MADE ACCESSIBLE

 Open the catalog to page 1
THE FUSE X1 SLS ECOSYSTEM-2

HARDWARE OVERVIEW Production at the Press of a Button 50% Lower Part Cost build volume Produce full-scale production-quality parts in a massive build volume or run production builds at over 30% packing density to manufacture thousands of end-use parts in days, not weeks. Fuse X1 delivers up to 50% lower part cost than legacy powder bed fusion systems in less than half the floorspace. Fuse X1 is cost-competitive with injection molding for tens of thousands of parts. Print changeovers in 5 minutes With 30%+ packing density and a 61.5L build volume, the Fuse X1 fits more parts in a single build...

 Open the catalog to page 2
THE FUSE X1 SLS ECOSYSTEM-3

PRINT PROCESS Large Format SLS, Simplified An end-to-end industrial workflow you can install and run in one hour. No dedicated operator required. 01 Prepare Auto-pack, optimize, and organize in PreForm • Orient, hollow, or label models, estimate print times, and automatically pack parts for optimized density, reducing print time and limiting waste. • Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications. Print large parts in hours, not days • Most large builds complete under 24 hours, with same-day large parts in 5 hours. • Print Intelligence detects and masks anomalies...

 Open the catalog to page 3
THE FUSE X1 SLS ECOSYSTEM-4

Manufacturing AUTOMOTIVE "With the increased throughput and decreased costs, Fuse X1 has completely changed our perspective on what kinds of projects our lab can support versus what we would have traditionally moved to an injection mold." "Our frame and accessories are totally custom and very intentionally designed to best serve families. We can do that by printing things in-house and not being restricted to off-the-shelf components or other limitations." "The Fuse X1 has been a game-changer for Autotiv Manufacturing. The sheer speed of the platform allows us to deliver thousands of parts to...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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