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Grain, Milling and Oils Segment Brochure

Grain, Milling and Oils Segment Brochure
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Grain, Milling and Oils Segment Brochure

Product catalog summary
Overview
FOSS offers analytical solutions for the grain industry, focusing on enhancing yield, disease resistance, and pest resistance through plant breeding. Their technologies include near infrared (NIR) and automated chemical analysis for both routine and reference analysis.
On-Farm Analysis
FOSS equipment enables farmers to measure grain quality on-site, ensuring alignment with results from receival sites. This aids in decision-making regarding harvesting, segregation, and blending to achieve optimal pricing.
Receival and Trade
FOSS's InfratecTM grain analyser allows for quick and accurate testing of grains, oilseeds, and pulses for payment and segregation, and is widely approved for trade purposes.
Intake and Production
At intake, FOSS solutions provide instant measurements of key parameters like moisture and protein content, aiding in storage and usage decisions. Continuous measurements during production help streamline processes and prevent surprises.
Final Products
Rapid and reliable tests at product release ensure shipments meet quality standards.
Calibration and Networked Instruments
FOSS offers calibration development software and networked instruments to ensure consistent results across locations, supporting compliance with quality assurance programs.
Technological Features
FOSS solutions include features like sample transport modules, automated chemical analysis, and web-based updates for calibration improvements. Instruments like InfratecTM NOVA and Sofia are designed for mobile and rugged use.
Global Calibration and Stability
FOSS's global calibrations are developed using extensive data, ensuring accuracy and stability across various conditions and locations.
Falling Number Analysis
The AlphatecTM FNO instrument provides falling number analysis to assess grain soundness and optimize flour enzyme activity.
Process Analysis
FOSS's ProFossTM whole grain analyser allows for continuous analysis of grain batches, providing real-time data for process optimization.
Conclusion
FOSS's analytical solutions enhance grain quality management from farm to final product, offering reliable, rapid, and accurate measurements to optimize production and ensure quality.
Oilseed Crushing and Edible Oil Industry
FOSS solutions improve profitability by controlling oil content and moisture in raw materials, optimizing production processes.
Key Sections
  • Oilseed Intake and Crushing: Solutions like InfratecTM NOVA and NIRSTM DA1650 ensure raw materials are purchased at the right price based on objective measurements, facilitating quality checks and continuous monitoring.
  • Rapid Analysis and Process Control: Technologies such as XDSTM Rapid Liquid Analyser and OliviaTM analyser provide quick analysis of oil composition, improving yield in olive oil production. Inline NIR solutions like ProFossTM offer continuous measurements for optimal process control.
  • Near Infrared Technology: FOSS uses near infrared transmittance and reflectance technologies for accurate measurements of parameters like moisture, protein, and ash in grains and flour.
  • Networking and Calibration: The MosaicTM networking solution manages and calibrates instruments remotely, ensuring consistent performance. FOSS instruments use robust ANN calibrations for accurate grain analysis.
  • Imaging Technology: The EyeFossTM analyser provides objective grain quality assessments using image analysis, classifying seeds for defects and foreign objects.
  • Automated Laboratory Methods: FOSS offers automated solutions for standard tests like Kjeldahl and Dumas, enhancing speed and safety in laboratory settings.
  • Product-Specific Solutions: Various FOSS analysers, such as InfratecTM NOVA and NIRSTM DS2500, are tailored for specific applications, offering rapid and accurate analysis for grains, oilseeds, and flour.
Conclusion
FOSS solutions provide comprehensive tools for the oilseed and edible oil industry, enhancing quality control, process efficiency, and profitability through advanced analytical technologies.
Key Products and Technologies
  • Alphatec™ FNO: A modern solution for testing sprouting damage and enzyme activity in grains and flour, featuring a cooling lid, insulated sample bath, and touch screen interface.
  • Fibertec™ 8000: An automated system for determining crude and detergent fiber, offering safety and efficiency with the ability to handle multiple samples simultaneously.
  • Kjeltec™ System: Includes models 8100, 8200, and 8400 for automated Kjeldahl analysis, approved by AOAC and ISO.
  • Soxtec™ Systems: Provides fast and safe fat analysis with integrated acid hydrolysis and Soxhlet analysis capabilities.
  • Dumatec™ 8000: Offers rapid nitrogen/protein analysis using the Dumas method, with features that enhance efficiency and reduce costs.
  • Mosaic™: A networking solution for remote management and calibration of analytical instruments, enhancing performance and reducing costs.
Preventive Maintenance
FOSS offers FossCare™ Support Agreements that include extended warranties, regular maintenance, and 24/7 support to ensure optimal instrument performance and minimize downtime.
Global Reach and Expertise
FOSS operates globally with manufacturing and R&D facilities in Denmark and China, supported by a network of sales and service companies in 25 countries.
Conclusion
FOSS provides stable and precise analytical instruments for the grain industry, backed by extensive calibration databases and global support, ensuring reliable and consistent results.
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Catalog excerpts

Grain, Milling and Oils Segment Brochure-1

Analytical solutions for the grain industry

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Grain, Milling and Oils Segment Brochure-2

Plant breeding The super grain that will save the world's food problems - unlikely to be found, but ongoing research in plant breeding is leading to higher yields and disease and pest resistance. FOSS analytical solutions provide convenient routine analysis options with either near infrared (NIR) or automated chemical analysis for reference analysis. On Farm What is the crop really worth? Should I segregate and blend before delivery? Where should we start harvesting and when? If it can't be measured it can't be managed. On farm testing with FOSS equipment gives accurate measurements in line with...

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Grain, Milling and Oils Segment Brochure-3

Final products At intake to crushing or milling virtually instant measurements of key parameters such as moisture and protein/oil content allow you to decide how to store and use raw material. In the process, continuous measurements keep you in the picture avoiding nasty surprises and helping to streamline your production for optimal results. At product release, rapid, reliable tests allow you to release shipments with confidence.

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Grain, Milling and Oils Segment Brochure-4

Plant breeding with near infrared (NIR) or automated chemical analysis for reference analysis FOSS solutions include the ability to present small and delicate samples without destroying the sample. In addition to protein, moisture and oil in grain, other ready-to-use application models are available such as extract for beer production and moisture in green malt. For the many additional applications, users can develop their own calibrations using FOSS calibration development software, just one example currently in use is the analysis of nitrogen in rice leaves as the taste of rice is deeply related...

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Over 25 years of calibration development

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Grain, Milling and Oils Segment Brochure-7

On farm analysis with aligned near infrared The idea of giving farmers a portable instrument to measure grain in the field is nothing new, but until recently, getting the measurements in line with the measurements at the receival site has been problematic. On farm measurements with FOSS equipment (InfratecTM Sofia) are fully aligned with the results given by payment analysis at the receiving station (Infratec NOVA or Infratec Sofia). The Infratec NOVA has a number of approvals for trade purposes and is the official system used for payment by bulk grain handlers around the world. Deliveries can...

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Grain, Milling and Oils Segment Brochure-8

Receival and trade with rock solid near infrared analysis Rapid analysis at the weighbridge has become indispensible for modern grain receival. Today, over 10,000 InfratecTM grain analysers are in use for testing grain at receival sites. The Infratec is the official system used for payment by bulk grain handlers around the world and has a number of approvals for trade purposes. Grains, oilseeds and pulses can all be tested quickly, easily and accurately for payment and segregation. Most can be analysed directly without any sample preparation and, thanks to the Infratec stabilising technique patented...

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Grain, Milling and Oils Segment Brochure-9

A Test Weight Module allows rapid and accurate volume weight determination of the grain for milling potential and efficient silo management. Networked instruments Payment analysis must deliver unquestionable reliability and uniformity, regardless of location and operating conditions - a requirement that networked Infratec instruments have effectively addressed by giving identical measurements, wherever they are located. All major grain producing countries now use FOSS ANN calibrations and the Infratec system. Infratec networks have been recognised by both commercial and governmental authorities...

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Grain, Milling and Oils Segment Brochure-10

Ash is cash: new levels of accuracy provided by new NIR technology is helping millers to save thousands of Euros through better yield. FOSS solutions add significant value when acquiring grain for milling wheat flour, semolina, soy meal, ground wheat, middles, rice meal, corn meal, etc. Moisture and protein in entire batches of whole grain are measured as they arrive at the flour mill. This allows the perfect blend of grain for consistent quality products downstream in the milling process. It also helps to improve the tempering process by allowing the right timing, use of energy and water according...

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Grain, Milling and Oils Segment Brochure-11

Efficient milling with rapid NIR analysis in the process Rapid, routine analysis with FOSS instruments gives a higher level of knowledge in milling and is setting new standards for quality control in the ancient art of producing flour. With reliable information about moisture, protein, ash, gluten, water absorption and other key parameters, you can improve the consistency of end products and the entire milling process. For instance, new levels of accuracy in measuring critical parameters such as ash offers improved yield. The instruments are also highly robust complying with ISO 12099 standards....

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Oilseed intake and crushing Take control Whether you work in oil-seed trading, crushing and refining, meal production or with traditional production of olive oil, reliable measurement results delivered in a simple, timely way give you more power to control production for optimal quality and profit. Analysis results for key control parameters are delivered in a fast, convenient way to help you simplify lab operations, avoid rework in production, ensure end-product quality and get the very best out of valuable raw material. The key to oil crushing starts by controlling the quality of the raw material...

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Typical applications for FOSS solutions All in one, soy bean analysis The InfratecTM NOVA can be used to control soy beans for oils and moisture at intake. And with the sample transport module option you can use the same unit to test soy meal for moisture, fat, protein and fibre at the end of the process. Rapid analysis of oil composition Using rapid near infrared solutions such as the FOSS XDSTM Rapid Liquid Analyser you can analyse virtually any liquid or viscous suspension in both laboratory and at-line situations. Determination of FFA, moisture, Phosphorous, IV, K232, K270 and PV in less...

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Technology overview Near infrared reflectance and transmittance FOSS solutions use either near infrared transmittance or near infrared reflectance technology all according to the job to be done. When measuring whole grain for instance, near infrared transmittance used in the InfratecTM NOVA grain analyser offers superior performance. Measurements are made in a lower wavelength range, 850 – 1050 nm. The higher energy level of the light in the lower range allows for deeper penetration into the grain kernels, so not only the surface, but also the inner part of the kernel is measured, giving a superior...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.