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Compressed Air and Vacuum Systems

Compressed Air and Vacuum Systems
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Compressed Air and Vacuum Systems

Product catalog summary
Introduction
Gast Manufacturing, a leader in air solutions for over 90 years, has expanded its offerings with JUN-AIR to provide a wide range of pneumatic solutions globally, emphasizing quality and customer support.

Product Offerings
The company offers a diverse range of air-moving products such as vacuum pumps, compressors, air motors, gearmotors, vacuum generators, and regenerative blowers, customizable for original equipment manufacturers worldwide.

Design and Quality Commitment
Gast is committed to high-quality standards, holding ISO 9001 certification and complying with European Community Directives for health, safety, and environmental protection. They offer customized solutions when standard products do not suffice.

Compressed Air and Vacuum Systems
Gast provides compressed air and vacuum systems, including tank systems that offer high volume supply, longer pump life, cost savings, quiet operation, and pulse-free air, suitable for applications like beverage dispensing and lab use.

Product Specifications
Specifications for compressed air systems range from 2-gallon to 60-gallon tanks, detailing CFM at various pressures, recovery times, motor voltage, horsepower, and shipping weight.

Applications and Features
These systems are used in hospitals, medical clinics, and clean room environments, featuring ASME coded tanks, pressure switches, manual drains, pressure safety valves, and 100% oilless operation.

Accessories
Various accessories are available for tank assemblies and pressure switches, enhancing system functionality and customization.

Technical Data
Compressed Air Systems: Discusses moisture management in tanks and the use of air dryers. Provides guidelines for air consumption and pump cycles.
Vacuum Systems: Explains tank sizing using Boyles Law and provides a worksheet for vacuum forming systems.

Recommendations
1. Ensure proper electrical hookup and maintenance accessibility.
2. Use large pipes to minimize frictional losses.
3. Regularly check for leaks and use sealants.
4. Consider altitude and barometric pressure effects.

Conclusion
The document offers comprehensive guidelines for selecting and maintaining compressed air and vacuum systems, emphasizing proper sizing, installation, and maintenance for optimal performance.
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Catalog excerpts

Compressed Air and Vacuum Systems-1

Compressed Air and Vacuum Systems

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Compressed Air and Vacuum Systems-2

The Gast The Gast Group Difference Group Difference For over 90 years, Gast Manufacturing has been providing innovative air solutions to a broad breadth of customers. With the relatively recent addition of JUN-AIR, we have expanded our capabilities and formed, “The Gast Group.” Together, our diverse engineering background and pneumatic experience allow us to provide both component and system solutions to meet all of your pneumatic needs...backed by our strong commitment to quality and customer support. Products for Almost Any Application – Worldwide We offer an extensive and versatile line of...

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Compressed Air and Vacuum Systems-3

Why use a Compressed Air and Vacuum System? Many find it difficult to decide whether to use stand-alone pumps or complete tank packages for their applications. The tank system offers many advantages, which satisfy: High Volumes Quiet Operation If your application requires an instantaneous supply of high pressure or vacuum, then the reservoir provided by a tank system is essential. Even the largest of pumps has to start at atmospheric pressure and therefore will not be able to give that instantaneous supply of pressure/vacuum. In a tank system the pump runs on demand, which means that it is not...

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Compressed Air and Vacuum Systems-4

2 Gallon Compressed Air Systems Applications • Beverage dispensing • Lab use • Portable displays • Commercial door actuation • Portable - off site use Includes • Pressure switch • Manual drain • Pressure safety valve (ASME) • Pressure gauge • Unloading capability • Globe valve • 100% oilless operation Model Number Tank C FM @ psig Recovery of Shipping Size ON/OFF 0 to 100 Standard Motor Weight Gallons 0 10 30 50 70 100 psig Setting Setting Voltage HP lbs 4 Gast Compressed Air and Vacuum Systems

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Compressed Air and Vacuum Systems-5

12, 20, 30 Gallon Compressed Air Systems 7HDD-11T-M750X Applications • Beverage dispensing • Cylinder actuation • Pneumatic temperature control • Photo processing • Spray painting • Pneumatic logic • Small to medium shops and filling stations Includes • ASME coded tank • Pressure switch • Manual drain • Pressure safety valve (ASME) • Pressure gauge • Globe valve • Magnetic starter (6HCA, 7HDD, 8LDF and 8HDM not shown in picture) • 100% oilless operation (auto drain assembly K602 optional) Tank CFM @ psig Recovery of Shipping Size ON/OFF 0 to Off Standard Motor Weight Model Number Gallons 0 10...

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Compressed Air and Vacuum Systems-6

60 Gallon Compressed Air Systems (Duplex) Applications • Hospitals • Medical/dental clinics • Pneumatic temperature control • Small to medium shops and filling stations • Pneumatic logic • Clean room environment Includes • ASME coded tank • Easy-to-use electric panel (see page 10) • Manual drain • Pressure safety valve (ASME) • Pressure gauge • Globe valve • 100% oilless operation (auto drain assembly K602 optional) 8HDM-30DTD-M853 Pump Up Time in Minutes: Seconds (Approx.) Model Number Tank Total CFM of both Units @ psig #1Pressure #2 Pressure On-Off Recovery of Recovery of Shipping Size Setting...

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Compressed Air and Vacuum Systems-7

Vacuum Tank Systems (Simplex and Duplex) Applications • Vacuum thermo-forming • Food processing • Impregnation and degassing • Avionics • Tansfer/handling equipment Includes • Swing type check valve • Vacuum switch • Large inline filter/exhaust muffler • Easy-to-use electrical panel (Duplex only - See page 11) • Vacuum gauge • Pre-tank filter AV460C optional Tank Simplex Size Model Number Approximate Pump Down Switch Setting inHg Speed (minutes: seconds) System Voltage O = Oilless Approximate Pump Down Switch Setting inHg Model Number Speed (minutes;seconds) 0-25 inHg System Voltage Lubricated-L...

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Compressed Air and Vacuum Systems-8

Accessories ACCESSORY AF599D 2 Gallon Tank Assembly for Roa & Doa Series (Pressure) AF599 2 Gallon Tank Assembly for 56 Frame Piston (Pressure) 12 Gallon Tank Assembly for 48 Frame Piston (Pressure) 12 Gallon Tank Assembly for 56 Frame Piston (Pressure) AF601 20 Gallon Tank Assembly for 2 Cylinder 56 Frame Piston (Pressure) 30 Gallon Tank Assembly for 56 Frame Piston (Pressure) 2 Gallon Tank Assembly for 48 Frame Rotary Vane (Vacuum) 30 Gallon Tank Assembly for 56 Frame Rotary Vane (Vacuum) 30 Gallon Tank Assembly for “65 Series” Rotary Vane (Vacuum), Does not include magnetic starter 60 Gallon...

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Compressed Air and Vacuum Systems-9

Accessories ACCESSORY Drains Auto Tank Drain, 1/4” NPT Pressure Systems 1/4” NPTM, Plastic with Internal Felts 3/8” NPTM, Plastic with Internal Felts Jar-Type, 3/4” NPTF Ports Catch Pot with Vacuum Bag Element and Cloth Sack, 1 1/4” NPTF Ports (Install Before Tank) Jar-Type, 3/4” NPTF Ports Jar-Type, 3/8” NPTF Ports Jar-Type, 1/4” NPTF with Deflector in Exhaust Port Intake Filters Manual Drain Cock, 1/4” NPTM Jar-Type, 3/8” NPTF with Deflector in Exhaust Port AA900E Jar-Type, 3/4” NPTF with Deflector in Exhaust Port AD560B Jar-Type, 1” NPTF with Deflector in Exhaust Port Exhaust Mufflers Shock...

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Compressed Air and Vacuum Systems-10

Technical Data Compressed Air Systems Moisture When air is compressed in a tank system, water accumulates in the tank. To understand how this works, think of a stack of sponges saturated with water. Exert pressure on the sponges and water comes out. Compressing volumes of air has the same effect. The humidity in the air accumulates in the tank, which will require draining. If you are considering a tank system for an application that requires moisture-free air, the design should include a refrigerated, or desiccant type air dryer. Consult your Gast Distributor for more information. Air Consumption/Air...

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Compressed Air and Vacuum Systems-11

Technical Data Vacuum Forming Work sheet Sizing a Vacuum Receiver To understand tank sizing for a desired level of vacuum, it is important to remember that the volume of the tank vs. the volume of the mold will determine your system vacuum. Example: Let’s assume that for each inch of mercury we have one “super molecule”, and we have a tank that is 1 cubic foot and a mold that is 1 cubic foot. At sea level the barometric pressure is 29.92 inHg absolute (0 gauge). Due to variations in the atmospheric pressure, we can safely assume that 30 inHg is a good round number. So, at sea level we can say...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.