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ÄKTApilot - The sanitary system for rapid process devolepment and small scale production

ÄKTApilot - The sanitary system for rapid process devolepment and small scale production

ÄKTApilot - The sanitary system for rapid process devolepment and small scale production

Product catalog summary
Overview: The ÄKTApilot is a sophisticated liquid chromatography system designed for various stages of process development and small-scale production. It is capable of purifying products ranging from milligrams to tens of grams, ensuring biocompatibility and hygiene.
Key Features:
  • Hygienic Design: Ensures contaminant-free purification and facilitates cleaning validation.
  • High Dynamic Capacity: Offers flow capacities from 4 to 400 ml/min with a full gradient and up to 800 ml/min with a limited gradient, allowing purification of up to 10 grams per cycle.
  • Convenient Operation: Includes a method wizard for easy programming, preprogrammed cleaning methods, and pressure regulation for flow rate control.
  • Validation Support: Provides IQ/OQ documentation and supports FDA 21 CFR part 11 for electronic signatures and records.
  • Modular Design: Features easily changeable wetted parts and a compact bench-top design for small spaces.
System Components: The system includes the ÄKTApilot separation unit, a computer with a flat-screen monitor, and the UNICORN control system. It is equipped with multi-wavelength UV, pH, and conductivity detectors, along with multiple air and pressure sensors.
Flow Path: The system's flow path includes dual inlets on the main and sample pumps, an in-line mixer, and pressure sensors. It supports the use of two columns in series or individually, with fractionation managed by standard or external valve blocks.
Design and Operation: Designed for robust and hygienic operation, the system includes sanitizable components and external valve blocks for increased capacity. Sanitary tube fittings and stepper motor actuated membrane valves ensure leak-free operation.
Pumps and Sensors: The system pump (P-907) and sample pump (P-908) provide precise liquid flow control with minimal shearing forces. Pressure and air sensors ensure safe operation, utilizing ultrasonic technology for air detection.
UNICORN Control System: Offers a user-friendly interface with method wizards and preprogrammed methods for efficient scale-up and production. It is certified for FDA 21 CFR Part 11 and GMP compliance.
Sanitization and Validation: Supports effective sanitization with 1 M NaOH, meeting USP 25 requirements. Fast Trak Validation services provide documentation and IQ/OQ packages for regulatory compliance.
Technical Specifications:
  • Flow Rate: 4–400 ml/min (isocratic and gradient), up to 800 ml/min (double mode).
  • Operating Pressure: Up to 2 MPa (20 bar).
  • UV Wavelength Range: 190–700 nm.
  • pH Range: 0–14 (valid between 2–12).
  • Conductivity Range: 1 μS/cm to 999.9 mS/cm.
  • Size and Weight: 750 mm × 540 mm × 900 mm, 114 kg.
Specifications:
1. Conductivity Measurement: Accuracy is ±2% of full scale range or ±10 μS/cm, with a response time of up to 3 seconds.
2. Temperature Sensor: Accuracy is ±2.0°C with a drift of ±0.5°C per 10 hours.
3. Pressure Specifications: Max. backpressure is 0.02 MPa with a hold-up volume of 180 μl. Mixer specifications include a max. backpressure of 0.05 MPa and a hold-up volume of 4.2 ml. Pressure sensor specifications include a max. pressure of 2.5 MPa and a max. backpressure of 0.06 MPa with hold-up volumes of 331 μl for 2-port and 346 μl for 3-port configurations.
Ordering Information: Lists product codes and additional items for the ÄKTApilot system, including tubing kits, valve membranes, connectors, and gaskets.
Trademarks and Legal Information: GE, imagination at work, and GE monogram are trademarks of General Electric Company. ÄKTA and related trademarks are owned by GE Healthcare companies. The document includes a copyright notice from 2006-2012 and mentions that all goods and services are subject to GE Healthcare's terms and conditions of sale.
Contact Information: Provides contact details for GE Healthcare offices in the UK, Europe, USA, and Japan, along with a website for further contact information.
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Catalog excerpts

ÄKTApilot - The sanitary system for rapid process devolepment and small scale production-1

GE Healthcare Life Sciences Data file 18-1167-90 AD Chromatography Systems ÄKTApilot™ ÄKTApilot is a high-performance, automated liquid chromatography system designed for process development, process scale-up, scale-down and small-scale production. The system has the capacity to purify from milligrams to tens of grams of product and is biocompatible, hygienic and sanitizable. • Hygienic design – Enables purification of microbiologic- and contaminantfree products. – For convenient Cleaning Validation. • High dynamic capacity – Flow capacity 4-400 ml/min with 0-100% gradient. – 4-800 ml/min flow with limited gradient. – Possible to purify 10 g product per cycle. • Fast and convenient start to every purification – Method wizard for easy programming. – Preprogrammed cleaning method and column lists. – Pressure regulation of flow rate at sample application and column packing. • Validation support – IQ/OQ documentation available. – UNICORN™ supports FDA 21 CFR part 11 for Electronic signature and Electronic records. • Wetted parts easily changeable for – Convenient product change when campaigning. – Simplified cleaning validation. • Bench-top design – Fits in small areas. – Easily moved and serviced. The system consists of the ÄKTApilot separation unit, a computer including a flat-screen monitor and UNICORN control system (Fig 1). UNICORN ensures quick, simple communication between systems and users and meets the stringent control and data handling procedures of modern production and laboratory facilities. Method wizards provide easy method generation. Optimized methods are transferred easily from laboratory to production scale. System design and description The ÄKTApilot components are based on our ÄKTA™ platform of reliability, scalability and flexibility. The UNICORN control system is the most current platform used in our research and production scale systems. ÄKTApilot comes complete with multi-wavelength UV, pH and conductivity detectors, and multiple air and pressure sensors. The valves and the fittings are specially developed for hygienic, leak-free operation. Electrically actuated diaphragm valves, set together in blocks of four, minimize hold up volumes and prevent dead volumes. An air trap and optional filter ensure protection of the columns.

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ÄKTApilot - The sanitary system for rapid process devolepment and small scale production-2

AKTApilot contains all the fluid handling components required to perform eluent delivery and mixing, sample application, and in-line monitoring. All the control and mechanica components are located inside an easily cleaned cabinet. The flow path consists of two sets of four inlets on the main pump and four inlets on the sample pump. The latter has the same capacity as the system pump, 400 ml/min. The in-line mixer ensures high accuracy of the high-pressure gradient. The air trap is connected in parallel for easy actuation. It is possible to use two columns in series or one column at a time. Pressure...

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ÄKTApilot - The sanitary system for rapid process devolepment and small scale production-3

Robust and hygienic design External valve blocks The ÄKTA platform now offers a system with sanitizable components. All wetted parts can be easily changed to simplify cleaning validation and eliminate cross contamination when the system is used in a multipurpose, campaignbased situation. ÄKTApilot can be modified by adding up to six additional external valve blocks (EVB) on a rack that fits neatly on the side of the instrument (Fig 5). A setup of four additional outlet valve blocks (EVB988) gives 16 outlet valves that allow the collection of 22 peak fractions that can be selected in the wizard....

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ÄKTApilot - The sanitary system for rapid process devolepment and small scale production-4

All three system pumps have high resistance seals that withstand 20 bar and are solvent resistant. Excess pump pressure is monitored by a rapid response pressure sensor and is relayed to a preset alarm function in UNICORN. The sample pump, P-908, is identical to the system pump but only has one pump module (Fig 6). It is also equipped with a pressure sensor. Pressure and air sensors The system has four pressure sensors for measurement of the pressure. Two of the sensors are placed just before and after the column to read the pressure differential across the column. The two remaining pressure...

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ÄKTApilot - The sanitary system for rapid process devolepment and small scale production-5

The Method Wizard, together with a flexible system configuration, allows fast and easy purification or column packing. The system supports you in process development, scale-up/-down and pharmaceutical production. The Scouting feature gives automatic support in process development and optimization. Scaling up to production with ÄKTApilot and optimized methods from UNICORN UNICORN cuts preparation times to a minimum whilst maintaining accuracy and assuring reproducibility. This allows quick and simple transfer from one stage of a project to the next. For example, purification of Protein Tyrosine...

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ÄKTApilot - The sanitary system for rapid process devolepment and small scale production-6

Validation documentation & services ÄKTApilot – Technical specifications Regulatory authorities expect companies that produce therapeutic or diagnostic products to qualify equipment before use. Fast Trak Validation™ services can supply validation documentation to help simplify and speed these procedures. System pump and sample pump specifications Fast Trak also supplies installation and operational qualification (IQ/OQ) packages for formal qualification required by current Good Manufacturing Practices (cGMP) and inspection by regulatory authorities. Fast Trak IQ/OQ packages consist of professionally...

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ÄKTApilot - The sanitary system for rapid process devolepment and small scale production-7

Ordering information Additional items AKTApilot Tubing Kit Column 18-1167-68 Cond. Cell I.D.2.5 mm AKTApilot 18-1169-00 AKTApilot Valve Membrane CPL 18-1169-10 AKTApilot Elbow 90 TC25 Short 18-1169-19 Inline filter house 18-1171-06 Connector M6 fern. - 5/16 fern. 18-1169-17 Connector M6 fern. - 5/16 male 18-1169-16 Connector 5/16 fern. - 5/16 fern. 18-1173-51 ^referred UNICORN version should be ordered on separate code number

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ÄKTApilot - The sanitary system for rapid process devolepment and small scale production-8

For local office contact information, visit www.gelifesciences.com/contact www.gelifescience.com/akta GE Healthcare Bio-Sciences AB Björkgatan 30 751 84 Uppsala Sweden GE, imagination at work, and GE monogram are trademarks of General Electric Company. ÄKTA, ÄKTAexplorer, ÄKTApilot, BioProcess, Fast Trak Validation, Sephadex, Sepharose, SOURCE, and UNICORN are trademarks of GE Healthcare companies. © 2006-2012 General Electric Company—All rights reserved. First published Mar. 2006. All goods and services are sold subject to the terms and conditions of sale of the company within GE Healthcare...

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