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Industrial Gas Manifolds

Industrial Gas Manifolds
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Industrial Gas Manifolds

Product catalog summary
Overview:
The document details the 5500D series digital automatic manifold system by Genstar Technologies Company, Inc. (GENTEC®), designed for uninterrupted gas supply by switching between cylinder banks. It includes a digital monitoring system, pressure differential switchover valve, and enhanced manifold regulators.
Specifications:
  • Features a tamper-resistant metal cabinet with display indicators and a remote alarm box.
  • Silver brazing on piping joints for leak prevention and future expansion.
  • Headers tested for high pressure, suitable for wall or floor mounting.
Company Overview:
GENTEC®, established in 1969, specializes in welding apparatus, pressure regulators, and gas control systems, adhering to ISO 9001 and ISO 13485 standards.
Manifold Purchase Specifications:
  • Applicable for industrial and specialty gases like oxygen, acetylene, and propane.
  • Options for manual, semi-automatic, and automatic systems with various mounting and spacing configurations.
System Types:
  • Dual Manifold Systems: For maintenance and gas applications with manual changeover.
  • Single-Bank Manifold Systems: Used as high-pressure emergency backups.
  • Dual-Bank Manifold Systems: Main and reserve banks with manual changeover.
  • Semi-Automatic Manifold Systems: Automatic changeover for uninterrupted supply.
Ordering Information:
Includes specifications for gas services, pressures, flow, and connections. Model numbers are based on service, layout, and mounting type.
Standard Construction:
  • Includes high-pressure stainless steel pigtails, flashback arrestors, and electric heating regulators for CO2 systems.
Features:
  • Open-style manifold with secondary regulator for consistent pressure.
  • Includes gas filters and unique changeover valve.
  • Pressure switch port and high-pressure tested headers.
Semi-Automatic Manifold Systems:
  • Automatic changeover with secondary regulator for stable flow.
  • Available in various layout options.
Automatic Manifold Systems:
  • Enclosed cabinet with light indicators and anti-explosive devices.
  • Pressure switch control and external filter for maintenance.
Digital Automatic Manifold Systems:
  • Electronic monitoring and automatic changeover with digital display.
  • Patent-pending technology for enhanced flow and reliability.
Manifold Changeover Systems:
Designed for single and dual-bank systems with digital displays and alarm functions. Suitable for high-pressure applications and future expansion.
Model Numbers and Gas Services:
Lists model numbers for specific gases and configurations, including accessories like flashback arrestors.
Manifold Components:
Includes headers, valves, and fittings with silver brazing for leak prevention.
Valves and Accessories:
Details on master, header, and check valves with connection specifications.
Fittings and Connectors:
Specifications for manifold fittings and connectors.
High Pressure Pigtails:
Information on copper and stainless steel pigtails with compatibility recommendations.
Flashback Arrestors and Gas Heaters:
Details on flashback arrestors and heaters to prevent freezing.
Remote Alarm Panels:
Features audio and visual alarms for manifold systems.
Gas Terminals:
Specifications for gas terminal boxes and station drops.
Regulators:
Details on manifold and line regulators with pressure and connection specifications.
Flowmeters:
Specifications for flowmeters suitable for various gases.
Warranty Information:
Gas Manifold Systems have a 2-year warranty; Pigtails have a 90-day warranty. Excludes damages from misuse or abnormal wear.
Product Information:
Guidance on cylinder requirements for argon mix manifold systems in welding shops.
Example Calculation:
Calculation for daily cylinder usage and delivery schedule for welding stations.
Contact Information:
Genstar Technologies Company Inc., 4525 Edison Avenue, Chino, CA 91710, USA. Phone: 909-606-2726, Fax: 909-606-6485, Website: www.genstartech.com.
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Catalog excerpts

Industrial Gas Manifolds-1

Manifold Systems Technology for a Better Future

 Open the catalog to page 1
Industrial Gas Manifolds-2

EW N Digital Automatic Manifold Systems —— The updated 5500D series digital automatic manifold system is designed to provide an uninterrupted gas supply. The fully automatic digital manifold system monitors cylinder bank pressure electronically, automatically changes over to secondary bank when the primary cylinder bank is depleted, and eliminates the need to manually set a priority side. In case of power failure, the system continues to supply gas without interruption. Using our second generation pressure differential switchover valve and newly designed manifold regulators boosts the flowrate...

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Industrial Gas Manifolds-3

Automatic Changeover Cabinet ► Fully enclosed, tamper- resistant metal cabinet ► On-site Display: Indicator lights of system status, Gauge Pressures, visual Remote alarm box provide system status; Digital display of pressure; with changeover alarm function ► Pressure switch control ► External filter facilitates replacement of filtration elements ► Patent pending changeover technology ► Silver brazing on piping joints for maximum leak prevention ► System is designed to accommodate future expanison needs ► System is mounted with gas filters ► Pressure switch port available ► Headers have been tested...

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Industrial Gas Manifolds-4

Company Overview Genstar Technologies Company, Inc. (GENTEC®), founded in1969, is a global industry leader in the manufacturing of welding apparatus, pressure regulators, and gas control systems. It is GENTEC®’s mission to provide customers with high quality, value-added products and services that surpass the strictest safety standards. All GENTEC® products are manufactured in an ISO 9001 and ISO 13485 certified facility by our experienced and dedicated workforce, using exquisite craftsmanship in conjunction with computerized automation, stringent quality control, and advanced test equipment....

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Industrial Gas Manifolds-5

Manifold Purchase Specifications Form Dual Manifold Systems - 3 Single-Bank Manifold Systems - - 4-5 Dual-Bank Manifold Systems - - 6-7 Semi-Automatic Manifold Systems - - 8-9 Automatic Manifold Systems ■ - 10-11 Digital Automatic Manifold Systems - - 12-13 Semi-Automatic Manifold Systems for Liquid Vessel - - 14 Automatic Manifold Syetems for Liquid Vessels— - 15 Digital Automatic Manifold Syetems for Liquid Vessels 16 Manifold Changeover Cabinet - 17-18 Manifold Components Manifold Cylinder Header, Header Extensions - - 19 Valves & Accessories, Manifold Components - -20 Pigtails, Wall mounts,...

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Industrial Gas Manifolds-6

Manifold Systems ■ MANIFOLD PURCHASE SPECIFICATIONS FORM 1 Application of the manifold system: □ Industrial ^Specialty Gas LjOthers_ 2 Gas service: □ Oxygen DAcetylene DPropane □ Air □ Carbon Dioxide (C02) □ Inert Gases (Argon, Nitrogen, Helium) DOthers 3 Type of manifold system required: □ Manual □ Semi-Automatic □Automatic 4 Outlet pressure required: (psi) 5 Outlet flow rate required: (SCFH) _ 6 Type of mounting: □ Wall Mount □ Floor Mount 7 Cylinder Spacing (Center to Center): □ 5" LJ10" LJ13" LJ18" 8 Number of cylinders required: Left Bank _ _ Right Bank _ 9 Manifold system layout: _ Pressure...

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Industrial Gas Manifolds-7

Manifold Systems DUAL MANIFOLD SYSTEMS 5100 series dual manifold system is a simple gas delivery system which provides a maximum of 2 cylinders in service at one time . This non-extendable system is suitable for maintenance and gas applications where only one cylinder is in service at any given time and a manual changeover is required. Silver brazing on piping joints for maximum leak prevention I ndividual Header Valves Headers have been tested to withstand high cylinder pressure Wall mount installation only 24” flexible high pressure stainless steel braided pigtails* with check valve, Rigid...

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Industrial Gas Manifolds-8

Manifold Systems Single-Bank MANIFOLD SYSTEMS 5200 series Single-bank manifold system is designed for a single source of gas supply from one cylinder bank. Although this system can be used as a main delivery system, it is typically used in industrial and medical applications as a high pressure emergency back-up system for liquid vessel or bulk systems. Open-style manifold System can be designed for right or left bank Silver brazing on piping joints for maximum leak prevention System is designed to accomodate future expansion needs System is mounted with gas filters Pressure switch port is available...

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Industrial Gas Manifolds-9

Manifold Systems Single-Bank MANIFOLD SYSTEMS ORDERING INFORMATION Manifold System Layouts Please follow the instructions below to select the correct model number. 5212X-3R-1 Single-bank manifold system series prefix Manifold system layout Standard Layout Direction of manifold piping (“L”for left, “R”for right) Cylinder valve spacing Gas service Crossover Layout Note: Direction of piping (Right or Left) is indicated by facing the manifold. Gas Service PART NUMBER Staggered Layout Manifold System Layout Cylinder Spacing (Center to Center) PART NUMBER MANIFOLD SYSTEM LAYOUT STANDARD LAYOUT PART...

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Industrial Gas Manifolds-10

Manifold Systems Dual-Bank MANIFOLD SYSTEMS 5300 series dual-bank manifold system consists of a main gas delivery bank and a reserve bank of cylinders. When the primary cylinder bank is depleted, manually “turn off” the valve on the primary bank and open the valve on the reserve bank to reactivate gas flow. The changeover of this system needs to be operated manually. Standard Construction Open-style manifold Silver brazing on piping joints for maximum leak prevention System is designed to accomodate future expansion needs System is mounted with gas filters Pressure switch port is available Headers...

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Industrial Gas Manifolds-11

Manifold Systems Dual-Bank MANIFOLD SYSTEMS ORDERING INFORMATION Manifold System Layouts Please follow the instructions below to select the correct model number. Standard Layout 5312X-5×5-1 Dual-bank manifold system series prefix Manifold system layout Number of cylinders (right-hand) Cylinder valve spacing Gas service Number of cylinders (left-hand) Crossover Layout Note: Direction of piping (Right or Left) is indicated by facing the manifold. Staggered Layout Manifold System Layout Cylinder Spacing (Center to Center) PART NUMBER PART NUMBER MANIFOLD SYSTEM LAYOUT STANDARD LAYOUT PART NUMBER...

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All Genstar Technologies Company catalogs and technical brochures

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  7. Filters

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  9. Valves

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.