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Specialty Gas Regulators & Accessories

Specialty Gas Regulators & Accessories
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Specialty Gas Regulators & Accessories

Product catalog summary
Company Overview
Genstar Technologies Inc. is a global leader in gas flow control systems, serving industrial, specialty gas, and medical sectors. The company focuses on high-quality, value-added products and services, adhering to ISO 9001:2001, ISO13485, and API certifications, ensuring compliance with international standards like UL, CE, and SEMI.
Manufacturing Capabilities
The facility is equipped with advanced CNC machines, electro-polishing equipment, and precision automated orbital welding systems. Ultra High Purity (UHP) products are manufactured in class 10/100/1000 clean rooms, undergoing precision machining, surface finishing, and vacuum drying to ensure the highest quality.
Regulator Components
Regulators are made from high-strength, corrosion-resistant materials, ensuring high accuracy and stability. They feature metal-to-metal, leak-proof seals and are designed to withstand temperature and vibration fluctuations. Multiple connection standards are supported, including CGA, BSP, DIN, JIS, and GB.
Regulator Selection
Single-Stage Regulators reduce pressure in one step, showing a slight increase in delivery pressure as cylinder pressure falls. Dual-Stage Regulators maintain constant delivery pressure by reducing pressure in two stages, offering greater accuracy. High Purity applications require diffusion-resistant components, typically using stainless steel diaphragms to prevent impurity contamination.
Regulator Families
  • General Purpose Regulators: Suitable for non-analytical applications, offering safety relief valves and various outlet options.
  • High Purity Regulators: Designed for inert and non-corrosive gases, minimizing outgassing and inboard diffusion.
  • Ultra & High Purity Corrosion Resistant Regulators: Ideal for semi-corrosive and some toxic applications, featuring metal-to-metal diaphragm seals.
Specifications and Applications
Each regulator series, such as the G152 and HP152L, is designed for specific applications, with detailed specifications on inlet/outlet pressure, temperature range, and material construction. These regulators are not recommended for high purity applications where elastomeric outgassing could affect processes.
HP152 Series
  • Type: Single-Stage High Purity Brass Regulator
  • Applications: Calibration of pressure gauges, gas chromatography
  • Specifications: Maximum inlet pressure of 3000 psig, outlet pressure of 250 psig, operating temperature range from 0 to 140°F
  • Materials: Nickel-plated forged brass body and bonnet, 316L stainless steel diaphragm
  • Features: Dual-scale pressure gauges, optional needle or diaphragm valve, conforms to CGA E-4 standard
HP152T Series
  • Type: Dual-Stage High Purity Brass Regulator
  • Applications: Consistent outlet pressure and flow for gas chromatography
  • Specifications: Similar to HP152 with dual-stage configuration for enhanced stability
R21B Series
  • Type: Single-Stage High Purity Line Regulator
  • Applications: Semiconductor industry, research laboratories, gas chromatography
  • Specifications: Maximum inlet pressure of 500 psig, outlet pressure of 250 psig, temperature range from -40°F to 165°F
  • Materials: Nickel-plated brass barstock, PTFE seat, 316L stainless steel diaphragm
R22B Series
  • Type: Single-Stage High Purity Medium Flow Line Regulator
  • Applications: Gas manifold systems, petrochemical industry
  • Specifications: Maximum inlet pressure of 500 psig, outlet pressure of 250 psig, maximum Cv of 1.1
R31B Series
  • Type: Dual-Stage High Purity Regulator
  • Applications: Analytical applications requiring consistent pressure and flow
  • Specifications: Maximum inlet pressure of 3000 psig, outlet pressure of 250 psig, dual-stage configuration
General Features
  • All models feature metal-to-metal seals and are designed for high purity applications.
  • Various connection options are available, including NPT and GENLOK fittings.
  • Regulators are not recommended for use with corrosive gases.
R21SL Series - High Purity Low Flow Regulator
  • Single-stage configuration with metal-to-metal seal.
  • Body port size: 1/4” NPT(F).
  • Maximum inlet pressure: 3000 psig, outlet pressure: 250 psig.
  • Applications include semiconductor industry, research laboratories, and gas chromatography.
R22SL Series - High Purity Medium Flow Regulator
  • Designed for medium flow applications.
  • Body port size: 1/2” NPT(F).
  • Maximum inlet pressure: 500 psig, outlet pressure: 250 psig.
  • Used in gas manifold systems and power plants.
R31SL Series - Dual-Stage High Purity Regulator
  • Dual-stage configuration for consistent outlet pressure and flow.
  • Maximum inlet pressure: 3000 psig, outlet pressure: 250 psig.
  • Suitable for gas chromatography and process analyzers.
R44SL Series - High Pressure Low Flow Regulator
  • Piston-sensed single-stage regulator for high pressure applications.
  • Maximum inlet pressure: 6000 psig, outlet pressure: 3000 psig.
  • Applications include petrochemical industry and power plants.
R45SL Series - Ultra High Pressure Low Flow Regulator
  • Designed for ultra-high pressure applications.
  • Maximum inlet pressure: 10000 psig, outlet pressure: 6000 psig.
  • Used in semiconductor and solar energy industries.
R51SL Series - Corrosion Resistant Low Flow Regulator
  • Diaphragm-sensed single-stage regulator for corrosive gases.
  • Maximum inlet pressure: 3000 psig, outlet pressure: 500 psig.
  • Features integrated waste gas disposal connection for safety.
Materials and Construction
The regulators are constructed using materials such as 316L stainless steel, PCTFE, and ABS plastic, ensuring durability and compatibility with various gases.
Ordering Information
The document provides detailed ordering codes for selecting the appropriate model based on gauge, inlet and outlet connections, and additional options like diaphragm or needle valves.
Specifications
  • R77SL Series: Designed for applications requiring constant back pressure. Maximum inlet pressure is 250 psig, with a safety test pressure of 1.5 times the maximum inlet pressure. Temperature range is -40˚F to 165˚F. The regulator is made from 316L stainless steel and features a single-stage configuration.
  • U21SL Series: A single-stage stainless steel regulator for non-corrosive, corrosive, and toxic gas applications. Maximum inlet pressure is 500 psig for B Port and 3000 psig for A and G Ports. It features a metal-to-metal seal and is helium-leak tested.
  • U22SL Series: Suitable for high flow applications with a maximum inlet pressure of 3000 psig. It is designed for high purity systems and features a metal-to-metal diaphragm to body seal.
  • U23SL Series: Ideal for low pressure and high purity systems, with a maximum inlet pressure of 300 psig and a maximum outlet pressure of 30 psig. It is a threadless, high purity regulator with a non-tied diaphragm design.
  • U53SL Series: A low flow regulator with a maximum inlet pressure of 300 psig and a maximum outlet pressure of 30 psig. It is designed for semiconductor applications and features a metal-to-metal seal.
Applications
These regulators are used in various industries including semiconductor, solar, gas panels, OEM, petrochemical, and research laboratories. They are designed to handle non-corrosive, corrosive, and toxic gases.
Materials
The regulators are primarily constructed from 316L stainless steel, with components such as the diaphragm and seat made from materials like PCTFE and ABS plastic.
Accessories
The document also details accessories such as regulator protocol stations and gauges. These accessories are designed to enhance the functionality and safety of the regulators, with features like anti-whip pigtails and electronic contact gauges.
Needle Valves
Needle valves are designed for use with regulators, offering easy control of outlet flow. Models include 207CP SS-NV12-NT4 and SS-NV12-NT4-TF4, made from nickel-plated brass and 316 stainless steel, with maximum working pressures of 500 psig and 5000 psig, respectively. Connections are 1/4” NPT(M) x 1/4” NPT(M) or GENLOK.
Relief Valves
Relief valves such as SS-RV11-100 are designed for regulator use with adjustable relief pressure. They are made from 316 stainless steel or nickel-plated brass, with pressure ranges from 10-750 psig and 1/4” NPT(M) x 1/4” NPT(F) connections.
Diaphragm Valves
Models SL-DV92-NT4-FNT4 and BP-DV92-NT4-FNT4 have a Cv of 0.17 and a maximum working pressure of 3500 psig, with 1/4” NPT(F) x 1/4” NPT(M) connections.
Filters and Check Valves
Inline and T-type filters are available with a maximum working pressure of 3000 psi and 6000 psi, respectively. Check valves are made from 316L stainless steel with a pressure rating of 3000 psig and a cracking pressure of 1 psig.
Flashback Arrestors
Designed for low-pressure manifold piping, these prevent flashbacks from low to high-pressure piping. Models include FA33PH and FA34P, with stainless steel and brass construction.
Purge Tools
Purge tools are recommended for systems using toxic, corrosive, flammable, or ultra-high purity gases. They enable system purging to remove contamination.
Vacuum Generators and Tube Fittings
Vacuum generators are constructed from 316L stainless steel, capable of generating 660 mmHg vacuum with a minimum nitrogen pressure of 75 psig. Tube fittings are available in various configurations and materials.
Cylinder Connections
Various models are available for different standards (BS341, DIN477, CGA) with stainless steel or brass/nickel-plated construction.
Pigtails and Wall-Mount Brackets
Pigtails are designed for use between cylinders and piping systems, with maximum pressures of 3000 psi or 4500 psi, depending on the series. Wall-mount brackets are available for different cylinder sizes.
Gas Regulators
The document lists various gas regulators for different applications, including general purpose, high purity, and ultra-high purity, with materials such as forged brass and stainless steel.
Line and Cylinder Regulators
Regulators are available for pure and mixed gases, with single and dual-stage options, suitable for various gas types and purities.
Gas Mixtures and Applications
  • Nuclear Counter Mixture: 0.5% Helium, 0.95% ISO Butane, 99.05% Helium.
  • Electron Capture Mixture: P-5 Gas Mixture with 5% Methane in Argon.
  • Flame Ionization Fuel Mixtures: 40% Hydrogen, 60% Nitrogen.
  • Furnace Atmosphere Mixtures: 40% Carbon Dioxide, 60% Carbon Monoxide.
  • Leak Detection Mixture: 1-10% Helium in Nitrogen.
Material Compatibility
  • Materials such as Aluminum, Brass, Copper, Stainless Steel, Carbon Steel, Neoprene, PCTFE, Viton, Polyethylene, PVC, and PTFE are evaluated for compatibility with various gases like Ammonia, Argon, CO2, Chlorine, and others.
Cylinder Connections Allocation Table
  • Provides reference for gas cylinder connections using standards like BSP, DIN, CGA, UHP CGA, and JIS for various gases including Acetylene, Air, Ammonia, Argon, and others.
Warranty Information
  • GENTEC® apparatus has a warranty covering defects in material or workmanship for one year from the date of purchase, with specific conditions and exclusions.
Related Catalogs
  • Includes Specialty Gas Control Panels, F Series Filters, Tube Fittings, and Valves with various types such as Needle Valves, Ball Valves, and others.
See more

Catalog excerpts

Specialty Gas Regulators & Accessories-1

GENSTAH TECHNOLOGIES SPECIALTY GAS REGULATORS & ACCESSORIES Regulators • Pressure Gauges • Valves • Filters • Special Applications Technology for a Better Future

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Specialty Gas Regulators & Accessories-2

05. Regulator Port Components 06. Selecting GENTEC® Gas Regulators 08.-17. General Purpose Forged Brass Regulators 08. G152 General Purpose, Medium Flow Regulator 10. G152T General Purpose, Medium Flow Regulator 12. HP152LHigh Purity, Medium Flow Line Regulator 14. HP152 High Purity, Medium Flow Regulator 16. HP152T High Purity, Medium Flow Regulator 18.-25. High Purity Brass Barstock Regulators 18. R21B High Purity, Low Flow Line Regulator 20. R21B High Purity, Low Flow Regulator 22. R22B High Purity, Medium Flow Line Regulator 24. R31B High Purity, Low Flow Regulator 26.-33. High Purity Stainless...

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Specialty Gas Regulators & Accessories-3

GENT EC® Specialty Gas Products 34. R44SL High Purity, High Pressure Low Flow Regulator 36. R45SL Ultra High Pressure, Low Flow Regulator 38. R51SL Corrosion Resistant, Low Flow Regulator 40. R77SL Back Pressure, Low Flow Regulator 42.-49. Ultra High Purity Regulators 42. U21SL Series, Ultra High Purity, Medium Flow Regulator 44. U22SL Series, Ultra High Purity, High Flow Regulator 46. U23SL Series, Ultra High Purity, High Flow Regulator 48. U53SL Series, Ultra High Purity, Low Flow Regulator 50. Regulator Protocol Station and Gauges 54. Purge Tools and Fittings 56. Cylinder Connections and Brackets...

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Specialty Gas Regulators & Accessories-4

GENTEC® Company Overview Company Overview Genstar Technologies is a global leader in Gas Flow Control Systems for the industrial, specialty gas and medical sectors. We pride ourselves in our ability to provide our customers with high quality, value-added products and services that go beyond the industry standards. As a result, we have a global network of thousands of satisfied customers in over 60 countries. Our Team Our highly educated team of engineers, salespeople, technicians, managers, and customer service personnel are dedicated to providing you with products with the highest quality, reliability...

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Specialty Gas Regulators & Accessories-5

regulator COmponentS A GENTEC® Company Profile Regulator Port Configurations ** For R31 Series, this high pressure “Q” port configuration is plugged. This port can be used for purging purpose only. * For the “M” port configuration of R31 Series, this port is plugged and cannot be used for relief valve installation. 1. Inlet (High) Pressure Gauge • Fabricated from German imported Bourdon tubes • Fabricated from high-strength corrosion-resistant material • High accuracy and stability • Fabricated with advanced CNC machines to produce the highest 2. Inlet Connection • Multiple connections available...

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Specialty Gas Regulators & Accessories-6

Gas Service and Material Compatibility Single vs. Dual Stage 1. Assess the gas application against the material of construction of the Single-Stage Regulators reduce pressure by passing through a pressure reducing valve area in one step to deliver a 2. Regulator components that come into contact with the gas stream pressure within a specific range. These regulators demonstrate called “wetted surfaces” should be compatible with the intended gas a slight increase in delivery pressure as the cylinder pressure falls during use, also known as “Inlet Pressure Decay.” This 3. CGA connections are determined...

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Specialty Gas Regulators & Accessories-7

regulator family Specialty Gas Regulator Family GENTEC® HIGH PURITY REGULATORS GENTEC® GENERAL PURPOSE REGULATORS GENTEC® ULTRA & HIGH PURITY CORROSION RESISTANT REGULATORS Recommended for use with inert and Recommended for use with inert, Recommended for use with semi- non-corrosive pure and mixed gas flammable, and semi-corrosive pure corrosive and some toxic applications. applications where elastomeric outgassing is not critical. These regulators are not recommended for Typical applications include GC analytical The stainless steel convoluted metal-to- analytical or high purity applications....

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Specialty Gas Regulators & Accessories-8

General Purpose Medium Flow Regulator GENTEC® G152 Series is a Single-Stage Brass Regulator designed for General Purpose laboratory applications where occasional readjustment of the working pressure is acceptable. Not recommended for high purity application in which outgassing due to elastomeric components would adversely affect the process. Product Features • 2” Neoprene Diaphragm • 2” Dual-Scale Pressure Gauges in gold steel casing • Optional outlet: Needle Valve or Diaphragm Valve G152-DKK-C320-01-NR • Conforms to CGA E-4 standard for Gas Pressure Regulators Materials • Body Forged Brass Nickel-Plated...

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Specialty Gas Regulators & Accessories-9

General Purpose Medium Flow Regulator DELIVERY PRESSURE (PSIG) FLOW (SCFH) D Inlet Pressure Range K Outlet Pressure Ranges Blank: None Other connections Genstar Technologies Inc. • 909.606.2726 • www.genstartech.com

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Specialty Gas Regulators & Accessories-10

General Purpose Medium Flow Regulator GENTEC® G152T Series is a Dual-Stage Brass Regulator designed for General Purpose laboratory applications where continuous outlet flow and pressure are desired. Not recommended for high purity application in which outgassing due to elastomeric components would adversely affect the process. Product Features • Neoprene Diaphragm: 1-1/4” for Single-Stage, 2” for Dual-Stage • 2” Dual-Scale Pressure Gauges in gold steel casing • Optional outlet: Needle Valve or Diaphragm Valve G152T-DGK-C540-01-NR • Conforms to CGA E-4 standard for Gas Pressure Regulators Materials...

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Specialty Gas Regulators & Accessories-11

General Purpose Medium Flow Regulator DELIVERY PRESSURE (PSIG) FLOW (SCFH) D Inlet Pressure Range G Outlet Pressure Ranges Other connections Genstar Technologies Inc. • 909.606.2726 • www.genstartech.com

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Specialty Gas Regulators & Accessories-12

High Purity Medium Flow Line Regulator GENTEC® HP152L Series is a Single-Stage High Purity Brass Line Regulator designed for High Purity applications where occasional readjustment of the working pressure is acceptable. Not recommended for corrosive gases. Product Features • 2” 316L Stainless Steel Diaphragm • 2” Dual-Scale Pressure Gauges • Optional outlet: Needle Valve or Diaphragm Valve HP152L-FHK-11-11 • Conforms to CGA E-4 standard for Gas Pressure Regulators Materials • Body Nickel-Plated Forged Brass Nickel-Plated Forged Brass • Adjusting Knob Applications • Point of use pressure regulation...

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All Genstar Technologies Company catalogs and technical brochures

  1. FM293 SERIES

    1  Page

  2. 880VS SERIES

    2  Pages

  3. Cutting Tips

    4  Pages

  4. Gold Series

    3  Pages

  5. Silver Series

    2  Pages

  6. Cryogenic

    8  Pages

  7. Filters

    6  Pages

  8. Tube Fittings

    32  Pages

  9. Valves

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.