CHEMICAL INDUSTRY
12Pages

Powder Processing Equipment and Systems YOUR GLOBAL PARTNER FOR THE CHEMICAL INDUSTRY Systems and components for the bulk processing industry.

Profit from decades of experience in the most demanding applications: MATERIAL RECEPTION AND STORAGE Safe, emission-free and efficient material reception and internal distribution of bulk solids is a prerequisite for economic processing and production. CONVEYING The quality-preserving conveying of bulk goods is an economic factor that creates decisive competitive advantages. Our systems transport your products in a highly product-protecting and reliable manner using minimal carrier gas and reduced energy costs. REACTOR FEEDING The dispersion or dissolving of products is actually improved by...

FEEDING When feeding, value creation takes place via the precise feeding, measuring and control of the product flow, while recipe management, traceability and quality control are guaranteed at all times. Gravimetric dosing systems DOSING AND MIXING SYSTEMS SIFTING AND SIZE REDUCTION Gericke technologies have been setting benchmarks in mixing since 1894. Our mixers produce intermediate and end products of the highest possible homogeneity while ensuring maximum care of the product. They can be used continuously or in batch processes. Correct and efficient preparation of products improves the...

Planning phase In this phase the focus is on elaboration of the correct process solution and selection of appropriate machinery. • New systems or modernisation and expansion of existing systems • Search for solutions and evaluation of variants • Performance of tests in our test centres • Specification of the process technology and output statement • Costing and time planning • Determination of the cost basis for investment Engineering phase calculations In detailed layout planning, we develop 3D models including installation and assembly drawings. Risk assessments in the planning,...

Implementation phase During the assembly phase, the service team takes over the lead on the construction site. Assembly and installation supervision, leadership of the assembly teams, coordination of logistics and implementation of safety on construction site are the key tasks. During commissioning of the system, trials and test runs of the individual units and the control are performed, then the automation is checked in a system test, followed by a test with product and finally testing of the complete process. • Site supervision • Assembly • Commissioning • Maintenance concepts • Training...

MATERIAL RECEPTION AND DISTRIBUTION Your benefits • Delivery of raw materials using tankers • Big bag emptying • Quality sifting and product calibration • Silo storage • Inventory control • utomatic plant management A • urface protection with inert gas overlay S • afe operation thanks to Ex conformity S • ower maintenance expense L • igh level of operational reliability and plant availability H Unloading of railway trucks Truck delivery for paint manufacturing

ECONOMIC AND PROTECTIVE CONVEYING Your benefits • Material removal • Inline sifting • Conveying of weighed batches • Vacuum scales • Internal supply raw materials • Forwarding of semi-finished and finished products • Airlock and flame barriers • Material management • inimum increase in bulk density and fine fraction M • urface protection with inert gas overlay S • ncreased plant safety with ATEX conformity I • pace-saving installation of piping using S Gericke pipe elbows • ower maintenance expense L • igh level of operational reliability and plant availability H Sender for process feeding...

Your benefits • Safe docking of vessels • Process controlled feeding of reactors • Batch processes • Feeding below the liquid level • Pressurised conveying into a reactor • Safe product handling with minimum emissions • Reliable vapour barriers • Complete insertion of products and quick wetting of the particles • High safety due to inert gas overlay Safe tipping of sack goods Direct dosing into the reactor Batch process in paint manufacturing

Your benefits • eeding of additives F • ntroduction of fuel I • ontinuous gravimetric dosing C • atch weighing B • illing of vessels F • ulti-component dosing M • igh product quality thanks to accurate dosing H • raceability of batches T • imple control integration S • ery low sensitivity to external interference V • lexible use due to dynamic range F Highly precise and traceable Integrated control of weighing a

Your benefits • Continuous mixing processes • Batch processes • Extruder feeding • Master batch production • Liquid addition • Suspension mixing • Premixing • Space saving due to compact design • Seamless integration with few interfaces • Maximum throughput saves time and energy • Modular design for maximum application flexibility, quick recipe change possible • Homogeneous mixing including micro-components • Optimised start-up and shut-down procedures reduce waste • Full traceability of process parameters Hygienic mixing in batch process Continuous mixing system Mixing in a mechanical...

SIZE REDUCTION AND CALIBRATION Your benefits • rain size reduction after big bags, dryers, G spray agglomeration or mixers • ecycling R • ontrol sifting C • edusting D • rocessing of recycled material P • rinding of filter cake G • ize reduction before grinding processes S • ncrease in surface area of products prior I to heating, cooling and melting processes • High throughput performance • nergy saving and low-noise operation E • elps to protect material because there H is no heating of the products • inimum dust formation M • asy maintenance by simple replacement E of grater sieves •...