PRIMARY RAW MATERIALS HANDLING
10Pages

Leading Edge Powder Processing Technology YOUR GLOBAL PARTNER FOR PRIMARY RAW MATERIALS HANDLING Systems and components for the bulk processing industry.

COMPETENCE IN YOUR APPLICATION Profit from decades of experience in the most demanding applications: MATERIAL RECEPTION AND STORAGE RAW MATERIAL AND INGREDIENT HANDLING Safe, emission-free and efficient material reception and internal distribution of bulk solids is a prerequisite for economic processing and production. Saving energy and protecting your pipework makes economic sense and can give you a decisive competitive advantage. Our systems transport your products in a product-protecting and reliable manner using minimal gas and reduced energy costs. From small amounts to Big Bags, we...

DOSING AND MIXING SYSTEMS SIFTING AND SIZE REDUCTION When feeding, value creation takes place via the precise feeding, measurement and control of the product flow, while recipe management, traceability and quality control are guaranteed at all times. Gericke technologies have been setting benchmarks in mixing since 1894. Our mixers produce intermediate and end products of the highest possible homogeneity while ensuring maximum care of the product. They can be used continuously or in batch processes. Correct and efficient preparation of products improves the production results and ensures...

SYSTEM COMPONENTS FOR HEAVY DUTY AND ABRASIVE APPLICATIONS GERICKE knows the world of highly demanding industries. With our range of specific designs we are ready to meet these daily challenges. Heavy duty rotary valves Heavy duty diverter valves Cone valves

MATERIAL RECEIPT AND STORAGE Your benefits • Delivery of raw materials • Quality sifting and product calibration • Silo storage • Inventory control • Automatic plant management • Surface protection with inert gas overlay • Safe operation thanks to EX conformity • Low maintenance costs • High operational reliability and system availability Unloading of railway trucks Truck delivery Safe handling

ECONOMIC AND PROTECTIVE CONVEYING Your benefits • Material removal • Inline sifting • Conveying of weighed batches • Vacuum scales • Internal supply raw materials • Forwarding of semi-finished and finished products • Airlock and flame barriers • Material management • High level of operational reliability and plant availability • Low air and energy consumption • Increased plant safety with ATEX conformity • Lower maintenance expense • Minimum increase in bulk density and fine fraction Sender for process feeding

Your benefits • Feeding of additives • Introduction of fuel • Multi-component dosing • Material introduction • High product quality thanks to accurate dosing • Simple control integration • Very low sensitivity to external interference • Flexible use due to dynamic range • Space saving due to compact design • Seamless integration with few interfaces • Maximum throughput saves time and energy • Homogeneous mixing including micro-components • Optimised start-up and shut-down procedures reduce waste Dosing of activated carbon Integrated control of weighing

Planning phase During this phase the focus is on the development of the right process solution and the choice of suitable machines. • New systems or modernisation and expansion of existing facilities • Solution search and evaluation of the possibilities • Trials and testing in our test centres • Determination of the process technology and performance balance • Cost and time planning • Determining the cost base of investment appraisals Engineering phase During the detailed layout planning phase, we create 3D models, including the installation and assembly drawings. Risk assessments during...

Realisation phase During system commissioning, the Service Team has the lead at the construction site. Construction and assembly supervision, control of the assembly team, coordination of the logistics and enforcement of safety at the construction site are central tasks. While the system is being commissioned, the test runs of the individual components and the controller are performed, initially as a sequential test of the automation, then with the product, and finally as a complete process. • Construction site supervision • Assembly • Commissioning • Maintenance concepts • Training of...

TEST CENTRE SERVICE Tests on an industrial scale reduce planning time and increase process safety! Test centres in Switzerland, France, England, Brazil, USA and Singapore are available for customer tests under near-production conditions. The test centres are equipped with original machines. Experienced specialists design the test layout according to your wishes and perform the tests. • Testing of machines and prototypes with original products • Checking of performance ranges and accuracies • Testing of the interaction of multiple machines • Gaining of experience for product processing •...