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YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY

YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY

YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY

Product catalog summary
Overview: The document outlines Gericke's capabilities in providing systems and components for the bulk processing industry, specifically targeting the food sector. It highlights their expertise in developing key components in-house and their comprehensive project management approach.
Key Components:
  • Material Reception and Storage: Focuses on secure, emissions-free material receipt and distribution, essential for efficient processing.
  • Raw Material and Ingredient Handling: Solutions for secure and hygienic introduction of ingredients, from small amounts to Big Bags.
  • Sifting and Size Reduction: Ensures product quality by removing contaminants and optimizing particle size distribution.
  • Conveying: Emphasizes quality-preserving and cost-effective transportation of bulk goods.
  • Feeding: Precise feeding and control of product flow, ensuring traceability and quality control.
  • Dosing and Mixing Systems: Hygienic mixers for high-quality products, adaptable for continuous or batch processes.
Project Management Phases:
  • Planning Phase: Development of process solutions, trials, and cost planning.
  • Engineering Phase: Detailed layout planning, risk assessments, and documentation.
  • Realisation Phase: System commissioning, construction supervision, and staff training.
Applications and Benefits:
  • Material Receipt and Storage: Includes tanker delivery, quality sifting, and silo storage with benefits like automatic management and low maintenance costs.
  • Raw Material Handling: Features Big Bag handling and sack emptying with benefits like low-emission introduction and high flexibility.
  • Sifting and Calibration: Applications include grain size reduction and dust removal, offering high throughput and energy-saving operations.
  • Conveying: Covers material removal and in-line sifting, providing minimal bulk density increase and high reliability.
  • Feeding of Additives: Involves continuous dosing and batch weighing, ensuring high product quality and traceability.
  • Dosing and Mixing Systems: Supports continuous and batch processes, offering space-saving designs and seamless integration.
Test Centre Service: Gericke offers test centres worldwide for customer tests under near-production conditions, enhancing process safety and reducing planning time.
Global Presence: Gericke operates in multiple countries, providing worldwide support for commissioning, maintenance, and service.
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Catalog excerpts

YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY-1

Leading Edge Powder Processing Technology YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY Systems and components for the bulk processing industry.

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YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY-2

COMPETENCE IN YOUR APPLICATION Profit from decades of experience in the most demanding applications: MATERIAL RECEPTION AND STORAGE RAW MATERIAL AND INGREDIENT HANDLING SIFTING AND SIZE REDUCTION The secure, emissions-free and efficient material receipt and the internal distribution of bulk materials are the prerequisites for efficient and economical processing and production. From small amounts to Big Bags, we offer you the right solutions to allow secure and hygienic introduction of ingredients into your processes, be they manual or completely automated. The removal of contaminants and delumping...

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YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY-3

SAVE TIME AND MONEY WITH COMPETENT PROJECT MANAGEMENT Realisation phase During system commissioning, the Service Team has the lead at the construction site. Construction and assembly supervision, control of the assembly team, coordination of the logistics and enforcement of safety at the construction site are central tasks. While the system is being commissioned, the test runs of the individual components and the controller are performed, initially as a sequential test of the automation, then with the product, and finally as a complete process. • Construction site supervision • Maintenance concepts...

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YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY-4

MATERIAL RECEIPT AND STORAGE RAW MATERIAL AND INGREDIENT HANDLING Applications Your benefits Your benefits • Delivery of raw materials using tankers • Quality sifting and product calibration • Silo storage • Inventory control • Minor ingredient handling • Sack emptying devices • Material introduction • Automatic plant management • Surface protection with inert gas overlay • Safe operation thanks to EX conformity • High operational reliability and system availability • Low-emission introduction • Complete emptying • High flexibility • Safe operation thanks to EX conformity • High operational reliability...

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YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY-5

SIFTING AND ECONOMICALCALIBRATION AND GENTLE CONVEYING Applications • Grain size reduction after Big Bags, driers, spray agglomeration or mixers • Control sifting • Dust removal • Processing of recycled material • Crushing filter cakes • Size reduction before grinding or milling processes • Surface area increase of the product prior to heating, cooling and melting processes • High throughput • Energy-saving and low-noise operation • Gentle to the material as there is no product temperature increase • Minimal dust formation • Simple maintenance by easy replacement of the grater sieves • Flexible...

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YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY-6

FEEDING OF ADDITIVES DOSING AND MIXING SYSTEMS Applications Your benefits Your benefits • Continuous gravimetric dosing • Batch weighing • Multi-component dosing • High product quality due to more accurate dosing • Simple integration into the control system • Very low sensitivity to external interference • Flexible use due to dynamic range • Continuous mixing processes • Batch processes • Extruder feeding • Suspension mixing • Even for the highest hygiene standards • Space-saving thanks to compact design • Seamless integration through a few interfaces • Maximum throughput saving time and energy...

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YOUR GLOBAL PARTNER IN THE FOOD INDUSTRY-7

Tests on an industrial scale reduce planning time and increase process safety! Worldwide support for commissioning, maintenance and service. Test centres in Switzerland, France, England, Brazil, USA and Singapore are available for customer tests under near-production conditions. The test centres are equipped with original machines. Experienced specialists design the test layout according to your wishes and perform the tests. We highly value punctual delivery, reliable assembly and thorough assembly monitoring. With well-planned commissioning and intensive on-site training we create the prerequisites...

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