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hpl 3000 DC-V

hpl 3000 DC-V

Product catalog summary

Overview: The HPL 3000 DC-V is a microprocessor-controlled rotary welding machine designed for professional use in the medical technology field. It complies with EN ISO 11607-2 standards, ensuring a validated sealing process for medical packaging.

Performance and Flexibility: This machine can seal a variety of coated and uncoated polymeric packaging materials. It features an integrated transport system for precise handling of heavy packaging goods. Key adjustable parameters include contact pressure, temperature, and welding speed, allowing customization during operational qualification. It supports high-volume, multi-shift operations and includes an integrated printer for direct printing on packaging materials.

Safety Features: The HPL 3000 DC-V continuously monitors critical process parameters such as temperature, contact pressure, and welding speed, displaying them on an LCD touchscreen. It includes a warning system that alerts users to deviations from set parameters and can automatically stop the machine if limits are exceeded. A selective operating lock enhances safety by restricting access to configuration functions.

Ease of Use: The machine features a 5.6” touchscreen for easy menu navigation and data input. It supports up to 50 user profiles with passwords and can store up to 2,500 catalogue entries. The Hawo IntelligentScan function allows for quick programming of welding and sealing parameters via a barcode scanner.

Technical Specifications: Operating on a power supply of 100-240V with a power consumption of 400W, the machine is constructed with a stainless steel casing and weighs 25 kg. The welding seam width is 9 mm, with an unlimited seam length. It is compatible with various packaging materials, including thermoplastic films, HDPE, and sealable pouches.

Control and Communication: The machine includes a TFT graphic color display and supports data input via a touchscreen keypad. Connectivity options include RS 232, USB, and Ethernet. It can integrate with batch documentation systems and supports data backup via PC.

Process Parameters: Adjustable welding speed ranges from 5 to 13 m/min, with a temperature range of 80 to 220°C. Contact pressure is adjustable between 70 and 130 N. The machine features automatic shutdown and warning systems for parameter deviations, ensuring compliance with ISO 11607-2 standards.

Additional Features: The HPL 3000 DC-V includes functions such as automatic motor stop, energy-saving standby mode, multilingual support, and various date formats. It also offers database functions for storing texts, personnel identifications, and process data.

Specifications: The document outlines specifications for packaging materials, including peelable sealing materials and printable data such as packaging time, date, expiry date, batch data, order number, personnel data, and piece counter settings. It includes CE marking for medical product classification and sterilization procedures.

Procedures: The document describes the process for routine monitoring of sealing seams using hawo's seal check testing systems, which are used for operational and performance qualification during validation processes.

Standards and Recommendations: The document adheres to standards such as EN 868-5:20095 and EN ISO 11607-2:20065 for seal seam strength testing and performance qualification. It recommends using a USB-stick and hawo HT 180 PT-USB storage unit for process documentation, following ISO 11607-2 requirements.

Accessories and Services: Accessories include process documentation software, barcode scanners, indicator strips, trays, roll conveyors, and barcode printers. Available services include seal seam strength testing, calibration with certificates, and maintenance.

Key Data from Tables and Diagrams: Dimensions for various accessories are provided, such as the tray (850 x 280 x 60 mm) and barcode printer (190 x 280 x 160 mm).

Contact Information: Hawo GmbH, located in Obrigheim, Germany, provides contact details for further inquiries.

Catalog excerpts

hpl 3000 DC-V Mikroprozessorgesteuerte Durchlaufschweissmaschine mit Touchscreen für den professionellen Einsatz im mediziNtechnischen Bereich (validierbarer Prozess nach DIN EN ISO 11607-2) Microprocessor controlled rotary welding MACHINE with touch screen for professional use in the medical technology FIELD (validatable process IN ACCORDANCE WITH EN ISO 11607-2)

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hpl 3000 DC-V LEISTUNG UND FLEXIBILITÄT: Die Durchlaufschweißma- schine hpl 3000 DC-V verschweißt nahezu alle beschichteten rotary welding machine seals almost all coated and un- und unbeschichteten polymeren Verpackungsmaterialien. coated polymeric packaging materials. It has an integrated Das integrierte Transportsystem führt schwere Verpackungs- transport system to convey even heavy packaging goods güter präzise durch die Maschine. Die Anpresskraft (Sie- with precision through the machine. The contact pressure is geldruck) ist variabel und lässt sich bei Bedarf abschalten. variable and can...

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Einfache Handhabung: Der große 5,6”-Touchscreen des hpl 3000 DC-V macht die Menünavigation und Dateneingabe besonders einfach. Wichtige Informationen können über das Farbdisplay schnell und direkt erfasst werden: Kontinuierliche Prozesskontrolle (Monitoring) und Datenarchivierung Continuous process control (monitoring) and data archiving > Die Daten für 50 verschiedene Bediener können definiert und mit Passwort versehen werden. > is zu 2.500 Katalogeinträge lassen sich einfach über den B Touchscreen programmieren oder mittels Barcodescanner einlesen. Noch einfacher wird die Bedienung mit Hilfe...

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Konformitat DGSV-Leitlinie POWER SUPPLY DATA Mains connection Mains frequency Abmessungen B x T x H (inkl. Einlaufblech) Einlaufschutz (Device protect) Rucklauffunktion (Reverse feed) Integrierte Schragstellung MECHANICAL DATA 830 x 250 x 240 mm Dimensions w x d x h (incl. infeed section) Edelstahl AISI 304 Casing cover 0-35 mm Welding distance from edge 9 mm Welding seam width unbegrenzt Welding seam length > 30 mm Distance to medical product (DIN 58953-7) x Device protect (in-feed guard) optional Integrated inclination x Ink ribbon change from front Stainless steal AISI 304 Thermoplastische...

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Touch screen Schnittstelle PC: RS 232-Anschluss USB-Anschluss Ethernet-Anschluss Interface PC: RS 232 connection USB connection Ethernet connection RS 232-Anschluss für Etikettendrucker oder Barcode-Lesegerät RS 232 connection for label printer or barcode scanner Integratable in batch documentation systems Anzeige kundenspezifischer Informationen Display of customer specific details Dateneingabe und Konfigurierung über externen PC Data input and configuration via external PC Datensicherung durch PC (Back-Up) Welding speed (dwell) Welding temperature Anpresskraft (Siegeldruck) 70 – 130 N einstellbar...

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GENERAL CONTROL FUNCTIONS Abschalten des Antriebs beim Öffnen der Frontklappe Automatic motor stop when the front lid or casing is opened Automatisches Abschalten des Motors nach 30 s Automatic motor stop after 30 seconds Anlaufsperre durch Personalidentifikation Start-up locking system through personnel code Time and calendar function Keyboard lock Stückzähler rückstellbar Piece counter resettable Piece counter absolute Überwachung Stückzahl Monitoring of piece numbers Identifikationsschutz mittels Passwort Identification protection with password Maintenance control Operating time...

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Haltbarkeitsdatum mit automatischer Aktualisierung x Sterilisationsverfahren(z.B. Dampf Plasma etc.) x Industriesymbole optional (Sterilisationsart, Verwendbarkeit, Hinweis, Packaging time Packaging date Expiry date with automatic update Batch data Personnel name and/or number Piece counter adjustable Piece counter absolute CE sign (with corresponding text for medical product classification) Preprogrammed text Device number/Serial number Word "STERILE" Sterilization procedere (e.g. steam, plasma, etc.) Industry symbols (type of sterilization, application and uses, additional information) Contact...

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Seal Check HDPE | Seal Check med ZUR ROUTINEMÄSSIGEN ÜBERPRÜFUNG DER SIEGELNÄHTE. Die Seal Check Testsysteme von hawo dienen der täglichen Routineüberprüfung der Siegelnähte sowie zur Überprüfung der Qualitätseigenschaften im Rahmen der Validierung und Revalidierung. Die Indikatorstreifen Seal Check med für Klarsichtbeutel und -schläuche aus Papier/Folie und Seal Check HDPE (Tyvek®/ Folie) machen fehlerhafte Stellen auf dem dunklen Indikatorstreifen sichtbar. hawo Siegelgeräte mit hawo IntelligentScan schalten durch Einscannen der aufgedruckten Barcodes automatisch in den Test-Modus. FOR THE...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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