HYPERSYNC TM
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High Performance, Energy Efficient, Easy-to-Use Packaging Molding Solution

A NEW STANDARD IN PACKAGING MOLDING Husky has industry-leading packaging molding experience and technology expertise. Building upon this proven track record, our HyperSync™ injection molding machines offer superior levels of productivity, reliability and energy efficiency. Precise synchronization of mold and machine processes, advanced melt flow control, a high performing clamping unit and Husky’s Reflex® Platen deliver extremely fast cycle times with high part quality consistency. This, combined with flexible interface options, proactive monitoring, intelligent networking, and intuitive...

COMPREHENSIVE MATRIX FOR GREAT PERFORMANCE FLEXIBILITY To meet growing demands for performance flexibility, Husky offers a comprehensive matrix of HyperSync™ machines. A wide range of sizes and performance options enable optimal production solution configurations for each part’s unique molding needs. HyperSync™ machines are available from 225 to 600 metric tons with a broad selection of injection units. Longer versions of the clamping unit are available for large shut-height tools. RS40 LOW COST TO PRODUCE Purposely designed hydraulic and electric power resources enable high machine...

INNOVATIVE ENERGY SAVING TECHNOLOGIES A number of innovative technologies combine to deliver optimal energy efficiency. Electric Mold Stroke (ELMS), offered as a standard feature on HyperSync™ systems, is operated by a highly efficient servo drive that provides high acceleration rates for fast clamp movements. The implementation of ELMS enables the added Regenerative Clamp Stroke energy saving feature. During the deceleration phase of any clamp stroke, the ELMS motor is used as a generator, recycling the breaking energy back into the machine power grid, enabling energy recovery. Speed...

HIGH MACHINE CAPABILITY CLAMPING UNIT TECHNOLOGIES Wide Tie-Bar spacing Full Pattern Ejector Reflex® Platen Electric Mold Stroke Increased mold shut-height Stiff Clamp Base - better Platen Parallelism Great support for heavy molds UNIQUE CLAMPING UNIT DELIVERS HIGH PART QUALITY, OPTIMAL MACHINE SIZE AND LONGER TOOL LIFE HyperSync™ machines are equipped with Husky’s distinctive three-platen clamping unit. The unique Reflex® platen increases part weight consistency from cavity to cavity and can achieve within 0.1% tolerance on a 96-cavity mold. Superior tonnage distribution enables the...

Wide tie-bar spacing, large platens and a stiff clamp base can run heavy, high-cavitation molds that would typically require larger sizing in conventional machines. HyperSync™ machines can also run stack molds, yielding significant productivity improvements. Husky’s distinctive three-platen clamping unit is gentle on molds, reducing unscheduled downtime and extending tool life. The unique Reflex® platen design conforms to the mold to significantly reduce wear. In addition, the energy efficient Electric Mold Stroke, together with latest software controls, provides greater positioning of the...

INJECTION UNIT TECHNOLOGIES High Speed/High Power/High Output Drive Optimized feed screw designs Ethercat Control System SVP Power-Pack Accumulator Assisted Injection HIGH SPEED, HIGH POWER AND HIGH OUTPUT INJECTION UNITS WIDE SELECTION OF SCREW GEOMETRIES SUPERIOR PERFORMANCE FLEXIBILITY Husky’s injection units are equipped with: • Industry-leading throughputs with available injection pressure above 30,000 psi • Longer screws for better energy efficiency and greater melt homogeneity • Direct drive motors on small and medium sized units offer more accurate shot size control 7 | High...

Advanced control and software features simplify operation and optimize the manufacturing process. Husky's Polaris® control enables system-level control from a single 19-inch HMI, with intuitive screens that are easy to navigate. Quick access to critical process parameters and information enables faster start-ups and maximizes overall productivity. Advanced connectivity enables remote diagnostics and allowing for easy connection to process and productivity monitoring software. ADVANCED MELT FLOW CONTROL fOR REDucED Part VARiAbiLiTy To ensure high part quality HyperSync™ machines are designed...

UNLOCKING PACKAGING POSSIBILITIES WITH MULTI-LAYER TECHNOLOGY For expanded design flexibility, HyperSync™ machines can be integrated with Husky’s Multi-Layer Technology. Adding a second resin can add a unique and new functionality to packaging parts. Husky’s co-injection technology combines the benefits of a robust, high-performing and easy-to-maintain system with the capability to precisely dose the added layer. With an advanced melt delivery system and enhanced controls, our Multi-Layer Technology provides the ideal combination of product protection and package design, including...

HUSKY COMPLETE™ The industry’s only complete, connected, end-to-end production solution. Husky COMPLETE™ enables packaging producers to transform variability into stability throughout every stage of production – to produce the highest quality, most sustainable packaging with world-class productivity and at the lowest cost. Husky COMPLETE is supported by Husky’s latest generation platform of proven HyperSync™ systems. HUSKY COMPLETE™ SUPPORTS EVERY STAGE OF PRODUCTION FACILITY OPTIMIZATION Complete and integrated turnkey solutions from part to plant APPLICATION EXPERTISE Expert knowledge to...

Husky offers a diverse range of solutions to meet your thinwall, industrial packaging, specialty closures and medical application molding needs. Contact us to learn more about our HyperSync™ machine solution. Husky Technologies™ Husky Technologies™ is a registered trade-mark of Husky Technologies™ in the United States and other countries, and may be used by certain of its affiliated companies under License. All husky.co HUSKY products or service names or logos referenced in these materials are trade-marks of Husky Technologies™ and may be used by certain of its affiliated companies under...