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Sensirion Mass Flow Meters SFM3019

Sensirion Mass Flow Meters SFM3019
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Sensirion Mass Flow Meters SFM3019

Product catalog summary
Product Overview
The SFM3019 is a digital mass flow meter developed by Sensirion, primarily for use in medical ventilators during the COVID-19 pandemic. It is compatible with the SFM3000 and supports a flow range from -10slm to +240slm, suitable for high flow applications and backflow detection. The device features a mesh at the inlet to minimize pressure drop.
Key Characteristics
  • Flow range: up to 240slm
  • Calibrated for O2, air, and mixtures
  • I2C interface
  • Low pressure drop
  • No recalibration needed
  • High reliability and long-term stability
  • Designed for mass production
Specifications
  • Flow measurement range: -10 to 240 slm
  • Accuracy: ±3% for 0-240slm, ±5% for -10-0slm
  • Temperature range: -20°C to +85°C
  • Supply voltage: 2.7 to 5.5 V
  • Operating pressure range: 0.7 to 1.3 bar
  • Materials: PPE+PS blend, Si, glass, gold, etc.
Measurement Mode
The sensor operates in continuous measurement mode, providing readings every 0.5ms. It supports two averaging modes: average-until-read and fixed-N averaging, with a warm-up time of 30ms required for accurate measurements.
Digital Interface
The SFM3019 uses an I2C interface with address 0x2E. Commands include starting/stopping continuous measurement, updating concentration, and reading product identifiers. It provides flow, temperature, and status word data.
Operational Procedures
  1. Specifications and Measurement Modes: Describes gas concentration measurement specifications and modes, including exponential smoothing and averaging.
  2. Updating Gas Concentration: Uses I2C transmission to update binary gas mixture concentration, limited to once per millisecond.
  3. Stopping Continuous Measurement: Halts sensor operation, requiring up to 0.5ms to power down.
  4. Configuring Averaging: Configurable via 'Configure averaging' command, with default 'average-until-read' mode.
  5. Reading Scale Factor, Offset, and Flow Unit: Provides scale factor and offset for converting flow readings, with flow unit fixed at 0x0148.
  6. Soft Reset and Sleep Mode: 'General call reset' command resets the sensor in approximately 2ms; sleep mode conserves power.
  7. Product Identifier and Serial Number: Readable from idle mode, with serial number format indicating calibration year, week, and unique number.
  8. Checksum Calculation: Uses CRC-8 algorithm for checksum calculation to protect read data.
  9. Number Format and Conversion: Flow and temperature signals are 16-bit signed integers, converted by subtracting an offset and dividing by a scale factor.
  10. Packaging and Shipping: Sensors are packed in trays of 20, with a minimum order quantity of 6 trays.
Important Notices
Warnings against using the product in safety-critical applications and emphasizes ESD precautions. A 12-month warranty covers defects in design, material, or workmanship.
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Catalog excerpts

Sensirion Mass Flow Meters SFM3019-1

Datasheet SFM3019 seriesDigital Mass Flow MeterProduct Summary SFM3019 is Sensirion's solution on providing high volumes of flow meters for medical ventilators in order to support the global pandemic situation due to the Corona virus outbreak. It relies on a modular approach of assembling approved parts with good availability to Sensirion and a high-volume through-put manufacturing. The housing geometry is based on the SFM3000 flow meter; hence it remains mechanically compatible to the SFM3000. A flow range from -10slm to +240slm and one directional flow supports high flow applications while still allowing to detect back flows. To minimize pressure-drop the SFM3019 is equipped with one mesh at the inlet. Key characteristics at a glance ■ Flow range up to 240slm ■ Calibrated for O2, air and mixtures thereof ■ Low pressure drop across the sensor Benefits of Sensirion’s CMOSens® Technology ■ Scalability ■ High reliability and long-term stability ■ Best signal-to-noise ratio ■ Industry-proven technology with a track record of more than 15 years ■ Designed for mass production ■ High process capability

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Sensirion Mass Flow Meters SFM3019-2

Use the part names and item numbers shown in the following table when ordering the SFM3019. For the latest product information and local distributors, visit www.sensirion.com. Unless otherwise noted, all sensor specifications are valid at 25°C with VDD = 3.3 V and absolute pressure = 966 mbar. For other ranges contact Sensirion In standard liter per minute at 20°C and 1013 mbar for “Max” no sensor measured outside of these limits will be shipped and a CpK of 1.33 is targeted For “Typ” a CpK of 0.67 is targeted (95% of sensors within the Typ limit) Span or offset value, whichever is greater Measured...

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Sensirion Mass Flow Meters SFM3019-3

The measured temperature is the temperature of the bulk silicon in the sensor. This temperature value is not only depending on the gas temperature, but also on the sensor’s surroundings. Using the signal to measure solely the gas temperature will need special precautions, such as isolating the sensor from external temperate influences.

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Sensirion Mass Flow Meters SFM3019-4

The pin assignments of the SFM3019 series can be found in Table 1. The cap of the SFM3019 is compatible with DuraClik™ Wire-to-Board Receptacle Housing, Single Row, 4 Circuits. (Molex product number: 502351-0400). 1 For Air and N2. Long term exposure to (high concentrations of) O2 at high temperatures can reduce the product lifetime.

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Sensirion Mass Flow Meters SFM3019-5

3. Measurement Mode After the sensor receives a “start continuous measurement” command (for more details see Section 4.3.1) it enters the corresponding measurement mode and continuously performs a measurement every ~0.5ms. Therefore, a new reading can be obtained every 0.5ms. A single reading consists of three measurement values: flow, temperature, and one value for a status word (for more details on status word see Section 4.3.2). Averaging of Flow Value Two modes for on-sensor averaging of the flow signal are available: 1) Average-until-read: in this mode, the sensor averages all measured values...

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Sensirion Mass Flow Meters SFM3019-6

Sensor Start-Up and Warm-Up Behavior The typical time for system power-up (until the sensor responds to communication requests) is 2ms. The typical time from a soft reset until the sensor responds to communication requests is also 2ms if the SCL line is high. After reset or start-up of the sensor, the sensor’s internal heater is off and is automatically turned on by performing a Start Continuous Measurement command (see Section 4.3.1). The very first measurement after Start Continuous Measurement is ready after approximately 12ms. Due to the thermal measurement principle, a total warm-up time...

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Sensirion Mass Flow Meters SFM3019-7

The sensor's digital interface is compatible with the I2C protocol. This chapter describes the available command set. For detailed information about the I2C protocol, please consult the document "NXP I2C-bus specification and user manual" (http://www.nxp.com/documents/user manual/UM10204.pdf). The physical interface consists of two bus lines: a data line (SDA) and a clock line (SCL) which need to be connected via pull-up resistors to the bus voltage of the system. In the I2C protocol, a read or write bit follows the I2C address. The commands have a length of 16 bits. If commands require an argument,...

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Sensirion Mass Flow Meters SFM3019-8

The command set consists of a set of various commands, which are described in the following sections: • Various Start continuous measurement commands (one for each gas/gas mixture) • Update concentration • Stop continuous measurement command • Read Scale Factor, Offset, and Flow Unit • Soft reset • Entering and exiting sleep mode • Read product identifier The sensor measures both flow and temperature and in a third data buffer a status word. All three measurement results can be read out through one single I2C read header when the continuous measurement is running. The specific command code used...

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Sensirion Mass Flow Meters SFM3019-9

Table 5: PC commands to update the concentration for binary gas mixtures.

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Sensirion Mass Flow Meters SFM3019-10

After those two commands changing the gas concentration, measurement results can be read with a read header as described in Section 4.3.1. No new start command is required. Please note: • The concentration value must not be updated more than once per millisecond. • If a concentration value greater than 1000 is passed to the sensor, the measurement mode will stop. • For the initial concentration value, which is supplied with the start measurement command (0x3632, c.f. Sec. 4.3.1) the command argument will be immediately applied without a need to send the second command. Attention: Changing the...

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Sensirion Mass Flow Meters SFM3019-11

This command provides the scale factor and offset to convert flow readings into physical units (see Section 4.5). The scale factor and offset are specific to the calibrated gas / gas mixture and its corresponding lookup table used for the flow measurement. Therefore, the gas / gas mixture needs to be specified in the command argument by the command code of the corresponding start continuous measurement (see Section 4.3.1). For the SFM3019, the flow unit is a fixed value 0x0148 and corresponds to slm: standard liter per minute at 20°C and 1013mbar pressure. Table 9: Reset command After the reset...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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