STERIPIG

STERIPIG

STERIPIG

Product catalog summary
Application
The MSSTERIPIG Product Recovery System is designed for recovering high-value products remaining in pipelines at the end of the transfer process. It is particularly suitable for viscous media such as gels, creams, ointments, and emulsions in the pharmaceutical and cosmetic industries. The system reduces the amount of fluid sent to sewage treatment, saving energy and water.

Operating Principle
The STERIPIG system provides a hygienic solution for product recovery without any components entering or leaving the installation. A sphere, positioned by an external magnet, is driven by compressed air through the pipeline to recover remaining products. The system includes a launcher, receiver, PIG (sphere), position detectors, automatic butterfly valves, and KH three-way valves. After recovery, the system can be cleaned using a CIP process.

Design and Features
The PIG can navigate through 1.5D bends and uses Clamp OD connections as standard. It is available in sizes ranging from 1 ½" (DN 40) to 3" (DN 80) and is designed according to EHEDG specifications.

Materials
Metal parts in contact with the product are made of AISI 316L, while other metal parts are AISI 304. The PIG is made of silicone, and the standard gasket is EPDM compliant with FDA 177.2600. The internal surface finish is Ra ≤ 0.5 μm.

Options
Available options include various connection types (DIN, RJT, SMS), different sphere materials (EPDM, Viton®), gasket materials (Silicone, PTFE, Viton®), levels of automation, and a control panel.

Technical Specifications
Available sizes range from DN 40 to DN 80 (1 ½" to 3"). The working temperature is -10 ºC to +120 ºC (EPDM) and up to +140 ºC for SIP (max. 30 min). The maximum working pressure is 10 bar, and compressed air pressure is 5-7 bar. Indicators, switches, and solenoids operate at 24 V DC.

Benefits / Advantages
The system features non-dead legs, reduced production downtime, minimized raw material loss, recovery of up to 98% of the product, reduced effluent, and decreased CIP cleaning time, water consumption, and chemical use. It is a non-intrusive, fully sealed system during production.

Dimensions
Dimensions are provided for various DN sizes, detailing measurements for D1, A, B, C, and L.
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Catalog excerpts

STERIPIG-1

Product Recovery System I Application The PIG system is ideal for the recovery of any product remaining in a pipeline in the end of the transfer process. As this product can be of a high value the PIG system recovers the product removing it from the pipelines and preparing the pipeline for a CIP process. Another benefit is the reduction of the fluid sent to the sewage treatment plant that results in saving energy and water. The main application of the system is viscous media. Among the products treated there are gels, creams, ointments, emulsions and other products of high value in the pharmaceutical or cosmetic industry. I Operating principle The STERIPIG system offers a completely hygienic product recovering solution because no component enters or leaves the installation. The sphere is positioned by external magnet. During the CIP process, when the flow rate is sufficient, the sphere gets free inside the launcher or receiver avoiding any dead leg zones between the pipeline and the sphere. The system includes a launcher, a receiver, a PIG (a sphere), two position detectors (one for the launcher and the other for the receiver), four automatic butterfly valves and two KH three way valves. The process starts locating the sphere in the launching position. Then the sphere is driven by a propellant (normally compressed air) down the pipeline to the receiver recovering any product left in the pipeline. When recovery is complete, the PIG is situated at the receiver and all the installation can be cleaned by CIP, the PIG can also be cleaned during the CIP routine. The CIP process is finished, the sphere is placed again into the launcher leaving the plant ready for the next production process. I Design and features PIG can pass through 1.5D bends. Connections: Clamp OD (standard). Size ranges: From 1 ½" (DN 40) to 3" (DN 80). Hygienic design according to the EHEDG specifications. I Materials Metal parts in contact with the product Other metal parts PIG Gasket (standard) Internal surface finish AISI 316L AISI 304 Silicone EPDM according to FDA 177.2600 Ra ≤ 0,5 μ

 Open the catalog to page 1
STERIPIG-2

Connections: DIN, RJT, SMS, etc. Spheres: EPDM and Viton ®. Gaskets: Silicone, PTFE, Viton ®. Various levels of automation. Control panel. Available sizes Working temperature* Max.working pressure Compressed air pressure Indicators, switches and s *Maximum temperature depending on the sphere material, gasket material and type of application. Production downtime reduced. Raw material loss reduced. Effluent reduced. CIP cleaning time, water consumption and quantity of chemical products reduced. Non intrusive, totally sealed system during the production process. The information contained in this...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.