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INTEGRITY NOBLE WHITE PORCELAIN ALLOY

INTEGRITY NOBLE WHITE PORCELAIN ALLOY

Product catalog summary
Contact Information:
Jensen Technical Service is available from 8:00 AM to 8:00 PM EST at 1-800-243-2000. Jensen GmbH is located at Gustav – Werner Str. 1, D-72555 Metzingen, with a Freecall number 0800-8 57 32 30. Jensen Industries, Inc. is located at 50 Stillman Road, North Haven, CT 06473 USA.
Product Overview:
INTEGRITY is a noble white porcelain dental alloy composed of 75% Palladium and a small percentage of silver. It is known for its uniform light-gray oxide, small grain size, and resistance to hot tearing. It is compatible with all major porcelains due to its coefficient of thermal expansion.
Processing Technique:
  • Waxing: Minimum thickness of 0.4mm for single units and 0.5mm for bridge work.
  • Spruing: Indirect spruing with 10 gauge sprues from an 8 gauge runner bar is recommended. Units should be separated by at least 4mm.
  • Investment: Use a high heat phosphate bonded, carbon-free investment.
  • Burnout: 1450ºF (790ºC).
  • Melting and Casting: Melt in a high heat crucible with specific gas and oxygen pressures. Casting temperature is 2475ºF (1355ºC).
  • Devesting and Finishing: Use aluminum oxide stones and discs, blast with 50 micron white aluminum oxide, and clean ultrasonically.
  • Oxidation: Heat under vacuum from 1200º to 1850ºF (650º to 1010ºC) and hold for 5 minutes.
  • Solders and Flux: Use Spirit Solder or LX Solder for pre-soldering and 1400 Solder for post-soldering with Brown Fluoride Flux.
Chemistry:
Contains 75% Palladium, 7% Silver, 6% Gold, 6% Indium, 6% Gallium, and less than 1% Ruthenium and Rhenium. Classified as Noble with 81% Au & Pt group.
Properties:
  • Melting Range: 2050º to 2375ºF (1120º to 1300ºC).
  • Coefficient of Thermal Expansion: 13.8x10-6C-1 from 25ºC to 500ºC and 14.1x10-6C-1 from 25ºC to 600ºC.
  • Density: 10.9 g/cm3.
  • Grain Size: 15 microns.
  • Hardness: 250 HV.
  • Tensile Elongation: 30%.
  • Tensile Yield Strength: 79,200 psi (545 MPa).
  • Ultimate Tensile Strength: 114,000 psi (790 MPa).
  • Elastic Modulus: 13.7x106 psi (94,500 MPa).
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Catalog excerpts

INTEGRITY NOBLE WHITE PORCELAIN ALLOY-1

INTEGRITY NOBLE WHITE PORCELAIN ALLOY A white, noble, 75% Pd porcelain dental alloy with a small percentage of silver, INTEGRITY is considered to be “tried and true.” INTEGRITY’s uniform, light-gray oxide makes opaque coverage easy. Well known for its small grain size, INTEGRITY is resistant to hot tearing. INTEGRITY has a coefficient of thermal expansion that works with all major porcelains on the market. Coefficient of Thermal Expansion Grain Size Contains less than 1% Ruthenium, Rhenium Tensile Yield Strength Tensile Elongation Classification - Noble Ultimate Tensile Strength 114,000 psi (790 MPa) Elastic Modulus PROCESSING TECHNIQUE WAXING Wax to a minimum thickness of 0.4mm for single units and 0.5mm for bridge work. Indirect spruing with 10 gauge sprues from an 8 gauge runner bar is recommended. If multiple units are individually sprued in a single ring, units should be separated by a minimum of 4mm (3/16”). A high heat phosphate bonded investment must be used. A carbon free investment is preferred. Melt in a high heat crucible using a multi-orifice torch with gas pressure at 10psi and oxygen pressure at 20psi. The ingots will melt together forming a single fluid pool. Heat with the reducing portion of the flame. Cast after heating for 10 seconds after the melt surface appears free of oxides. The casting temperature is 2475ºF (1355ºC). Do not use a casting flux. Finish all surfaces to receive porcelain coverage with aluminum oxide stones and discs. Blast surfaces with nonrecycled, 50 micron, white aluminum oxide at a pressure of 80psi. Ultrasonically clean for 10 minutes in distilled or deionized water. Oxidize under vacuum by heating from 1200º to 1850ºF (650º to 1010ºC) at 145°F/min (80°C/min). Hold for 5 minutes under vacuum at the upper temperature. Remove, bench cool, and proceed with opaquing according to the porcelain manufacturer’s instructions. SOLDERS AND FLUX Pre-Solder: Spirit Solder or LX Solder Post-Solder: 1400 Solder Flux: Brown Fluoride Flux for both pre and post soldering Jensen Industries, Inc. 50 Stillman Road North Haven, CT 06473 USA Jensen GmbH Gustav – Werner Str. 1 D-72555 Metzingen Freecall: 0800-8 57 32 30 [email protected] www.jensendental.de Jensen Technical Service is available 8:00 AM - 8:00 PM EST by calling 1-800-243-200

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.