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Oleochemicals

Oleochemicals
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Oleochemicals

Product catalog summary
Overview
Johnson Matthey provides a range of hydrogenation catalysts specifically designed for the edible oils and oleochemicals industries. These catalysts are known for their superior activity, consistency, and selectivity, offering solutions for various applications such as fats and oils for edible products, fatty acids hydrogenation for technical products, and polyols.
Product Range
The company offers several catalyst series, including PRICAT™, AMCAT™, and Sponge Metal™. These products are tailored to meet specific customer needs, such as selective hydrogenation, full hydrogenation, and catalysts for steep melting curve fats. The catalysts are easy to filter, highly active, resistant to poisons, and efficient, allowing for optimized dosing and potential reuse.
Specific Products
  • PRICAT 9910: Suitable for regular/full hydrogenation with high activity and medium selectivity.
  • PRICAT 9920: Ideal for selective hydrogenation, focusing on removing unstable fatty acids.
  • PRICAT 9908: Effective for steep melting curve fats, particularly in non-lauric oils.
  • PRICAT 9936: Designed for high acidity hydrogenation, handling high levels of free fatty acids.
  • PRICAT 9932: Regular fatty acid hydrogenation with high activity and stability.
  • PRICAT 9953: Low nickel content for fatty acid hydrogenation.
  • PRICAT 9955: Selective fatty acid hydrogenation for steep melting curve products.
  • PRICAT 9956: Partial fatty acid hydrogenation with high selectivity.
Manufacturing and Quality
Johnson Matthey operates manufacturing sites in Germany, India, and the USA, ensuring global supply and flexibility. The catalysts are pre-reduced for ease of use and encapsulated in hardened fat for safe handling. The company emphasizes quality control, using statistical process control to ensure consistent and robust products. Their catalysts are certified for Kosher and Halal applications and are free from genetically modified ingredients.
Sponge Metal Catalysts
These catalysts are used for the hydrogenation of dextrose to sorbitol and other polyols. They are prepared from alloys of transition metals and aluminium, offering high quality and consistency. The manufacturing site in Tennessee is ISO certified, ensuring safe and sustainable production.
Technical Services
Johnson Matthey provides extensive technical services, including catalyst selection, process optimization, and technical seminars. These services aim to enhance efficiency, throughput, reliability, and safety, supporting the effective and efficient operation of customer plants.
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Catalog excerpts

Oleochemicals-1

Catalysts for Edible Oils & Oleochemicals A range of hydrogenation catalysts for use in the edible oils and oleochemicals industries

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Oleochemicals-2

Information contained in this publication or as otherwise supplied to Users is believed to be accurate and correct at time of going to press, and is given in good faith, but it is for the User to satisfy itself of the suitability of the Product for its own particular purpose. Johnson Matthey plc (JM) gives no warranty as the fitness of the Product for any particular purpose and any implied warranty or condition (statutory or otherwise) is excluded except to the extent that exclusion is prevented by law. JM accepts no liability for loss or damage (other than that arising from death or personal...

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Oleochemicals-3

At Johnson Matthey we supply an established range of catalysts with excellent history of use in a wide range of hydrogenation processes using a vast selection of raw materials Our catalysts offer unparalleled reliability, repeatability and performance combined with a strong offering of technical support to ensure the best results when using our products. Our portfolio of catalysts offers solutions for a range of applications: • Fats & Oils for edible products • Fatty acids (and triglycerides) hydrogenation for technical products The PRICAT™, AMCAT™ and Sponge Metal™ nickel hydrogenation catalysts...

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Oleochemicals-4

Fats & Oils JM are market leaders in the supply of catalysts into the fats and oils industry. Our range of PRICAT 99 series catalysts are formulated to maximise desired products, give optimum product characteristics, minimise unwanted by-products to ensure efficient, effective processes. For hydrogenation of fats and oils we have a range of products to suit specific customer needs. These include: • selective hydrogenation catalysts with optimum selectivity in partial hydrogenation • full hydrogenation catalysts • catalysts specifically tailored for steep melting curve fats with extremely high...

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Oleochemicals-5

Our products JM’s two manufacturing sites for their PRICAT products in Emmerich, Germany and Taloja, India give sufficient manufacturing capacity and flexibility to reliably supply customer needs globally. The catalysts are supplied pre‑reduced for ease of use without a long pre‑reduction step. The active catalysts are encapsulated in hardened fat to give protection from air and ensure safe, easy handling, dispensing and dispersion in the process. PRICAT 9910 – Regular/full hydrogenation PRICAT 9908 – Steep melting curve fats Our standard catalyst for edible oil hydrogenation has an outstanding...

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Oleochemicals-6

Fatty acids JM also supply catalysts for selective and full hydrogenation of fatty acid feeds for industrial applications. Fatty acids require specially formulated catalysts which have increased resistance to nickel soap formation meaning better performance in fatty acid feeds. PRICAT 9932 – Regular fatty acid hydrogenation This catalyst achieves high activity in distilled and undistilled fatty acids and is formulated for excellent stability against fatty acid dissolution. PRICAT 9932 is an excellent choice for full hydrogenation of fatty acids (e.g. for the products with high oxidative stability...

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Oleochemicals-7

Quality and consistency Detailed laboratory analysis and testing of manufactured catalysts under real hydrogenation reactions ensure that we consistently supply catalysts of the highest quality. From selecting and using high quality raw materials right through to our finished products, quality is assessed and checked ensuring it is at the heart of our manufacturing. Use of sophisticated tools and methods, such as statistical process control, ensure we supply the most consistent and technically robust catalyst on the market today. In addition to this, our catalysts are safe and simple to handle...

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Oleochemicals-8

Sponge Metal catalysts For the slurry-bed hydrogenation of dextrose to sorbitol, we have a wide choice of our molybdenum promoted nickel Sponge Metal catalysts. These catalysts are also used in hydrogenation reactions in the production of other polyols, like mannitol, maltitol, xylitol and lactitol. JM’s Sponge Metal catalysts manufacturing site is located in Sevierville, Tennessee, USA, at the foothills of the beautiful Great Smoky Mountains. The modern production plants and laboratory facilities produce high quality alloy powders and activated catalysts with great consistency. The plant is...

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Oleochemicals-9

Fatty amines Hydrogenation of fatty nitriles to fatty amines can be achieved with our Sponge Metal catalysts (either nickel or cobalt based). These catalysts are prepared from alloys of nickel (or cobalt) and aluminium. Our proprietary AMCAT catalysts are activated Sponge Metal encapsulated catalysts in which water has been displaced by an aliphatic amine. They offer unique handling and safety properties, as well as being highly effective catalysts. The properties of our AMCAT catalysts offer plant operations the following benefits: • non-pyrophoric • non-dusting • easy to weigh • no water addition...

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Our technical services help support effective and efficient running of your plant. Use of JM catalysts and the technical support available helps ensure success, efficiency and profitability for our customers. JM offers technical services including: • catalysts selection • process optimisation • technical information on use of catalysts/ hydrogenation • technical seminars for all levels of users of catalysts -process/plant operators, engineers and plant managers

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Oleochemicals-12

Designed and produced by www.houseoftype.co.uk For further information on Johnson Matthey, please contact your local sales representative or visit our website. PRICAT, Sponge Metal and AMCAT are all trademarks of the Johnson Matthey group of companies. © 2019 Johnson Matthey group 1727JM/1019/0/ENR IKA Johnson MattheyI lr I Inspiring science, enhancing life

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.