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KORSCH_Products_

Product catalog summary
Introduction
KORSCH has been a pioneer in tablet compression technology since 1919, emphasizing innovation and specialization. Their product line supports every stage of tablet production, from research to full-scale manufacturing, with a global network of specialists.
Product Range
KORSCH offers a wide range of tablet presses, including single-punch machines, rotary presses, and advanced compaction simulators, catering to both research and high-volume production needs.
Research and Development
The XP 1 and XL 100 are key research tablet presses, providing precision and efficiency for feasibility studies and product development, equipped with advanced data acquisition systems.
Production Solutions
The XL 4004 and X 5 series are designed for high-speed, high-volume production, offering flexibility for single, bi-layer, and tri-layer tablet production with features like integrated electrical cabinets and smart touch HMIs.
Containment Technologies
KORSCH's DryCon® and WipCon® solutions ensure safe production environments, meeting OEB 3 to OEB 5 standards, with features like pressure monitoring and wash-in-place functionality.
High Volume Production
The XL 800 and XT 600 series cater to high output demands, ideal for industrial applications requiring robust performance.
Special Technologies
KORSCH's TRP technology supports demanding environments, offering up to five-layer tablet capabilities and high-output production for large formats.
Conclusion
KORSCH continues to innovate in tablet compression technology, providing versatile solutions for various applications, supported by a strong global service network.
Next-Generation Control System
The document discusses KORSCH's next-generation control system for continuous manufacturing, aligning with "Industry 4.0" for enhanced operational efficiency and data management.
Control System and Process Visualization
The KORSCH control system includes a standard OPC UA Server for data transfer, supporting edge computing and secure cloud solutions for OEE assessment and predictive maintenance.
Continuous Process Technology
KORSCH collaborates with L.B. Bohle for a fully integrated continuous process line, featuring NIR technology and a supervisory control system optimized for continuous processing.
Edge Computing
KORSCH's Edge Computing solution offers real-time transparency across machines, enhancing performance and OEE with applications like Performance Insight and Machine Monitor.
Digitalization and Augmented Reality
KORSCH PharmaView® uses Microsoft HoloLens for augmented reality support, providing holographic assistance for production, troubleshooting, and maintenance.
Dust Collection
Effective dust collection is crucial for long production runs and optimized yields, especially in multi-layer applications.
Tablet Press System
KORSCH provides integrated tablet compression systems, optimizing efficiency from material feeding to automated tablet collection.
Peripheral Equipment
  • PharmaCheck® Tablet Tester: Ensures optimal tablet quality with automated sampling and feedback.
  • Turrets and Fast Change Parts: Enhance machine utilization and efficiency.
  • Tablet Deduster and Metal Detector: Integrated based on tablet specifications.
  • Tablet Tooling: High-quality tooling for precise manufacturing.
  • Tablet Diverter: Automated collection system for uninterrupted operation.
  • Magnesium Stearate Spraying System: Integrated spraying for punch and die wall lubrication.
  • Material Feeding System: Custom-designed feeding systems for specific applications.
See more

Catalog excerpts

KORSCH_Products_-1

KORSCH Global Service Network A Specialist’s Range of Products Innovations Made in Berlin Since 1919 An Innovative Solution for Every Tablet Compression Application OUR SERVICE HELPLINE IN YOUR REGION: Europe, Near East, Africa Phone: +49 30 43576-300 [email protected] 97000478-05/2024 America Phone: +1-800-KORSCH-1 [email protected] E astern Asia and South-East Asia Phone: +49 30 43576-300 [email protected] Focus Drives Perfection Specialization is the key. Since 1919, KORSCH has focused on its core competency of tablet compression technology. Southern Asia Phone: +91 98 19004298 [email protected] INNOVATION CENTERS This focus and resulting experience base is the foundation for the broadest and most innovative product line for tablet compression technology. KORSCH offers an optimal solution for virtually every tablet compression application – through initial feasibility, research, scale-up, clinical production, and full scale 24/7 production. KORSCH presses are used successfully all over the world and are supported by a global network of sales and technical service specialists.

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KORSCH-MEDELPHARM R&D product portfolio addresses and overcomes longstanding challenges, from early-stage powder characterization and formulation development, to predictive scale-up and production support. The combined KORSCHMEDELPHARM R&D equipment lineup includes: The XP 1 Research Tablet Press is a single punch machine which is specifically designed to permit initial feasibility, screening, and solid product characterization. The XP 1 permits very small material quantities to be utilized and characterized very quickly with minimal set-up and cleaning time. The XP 1 offers a proven, rugged,...

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KORSCH_Products_-3

STYL’One Nano Benchtop Compaction Simulator – The compact and portable STYL’One Nano is a revolutionary benchtop compaction simulator, which is ideal for small material quantities. An integrated data acquisition and analysis system offers a simple and powerful tool for material characterization. A unique drive system permits a range of standard compression profiles, including the ability to replicate precompression and main compression on a small rotary tablet press. Versatile Compaction Simulator – The STYL’One Evo is the most advanced compaction simulator in the world. With the capability to...

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KORSCH_Products_-4

Dedicated Single-Layer Mid-Range Production – Suitable for product development, scale-up, clinical production, mid-range production and continuous manufacturing, the X 3 is a singlesided rotary press that redefines this market segment, with a new approach to architectural and ergonomic design. The machine features an integrated electrical cabinet, a dual compression column for both pre and main compression, a fully sealed design, and unsurpassed accessibility for cleaning, changeovers and maintenance. The X 3 is fully prepared to fit into the smart factory concept with intelligent components...

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KORSCH_Products_-5

PRODUC TION The Fourth Generation – The XL 4004 offers a new level of innovation and advancement, while maintaining the flexibility that is the hallmark of the XL 400 design. New features include: Maximum Efficiency for Single-Layer Production – The XL 4004 SFP is a single-sided high-speed rotary tablet press dedicated to single-layer tablet production. The XL 4004 SFP offers streamlined product changeover, unique accessibility to the compression zone and extremely quiet operation. A compression dwell bar between pre and main compression dramatically extends dwell time for the most difficult...

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PRODUC TION Single-Sided Maximized – The KORSCH X 5 is a new addition to the KORSCH equipment portfolio that dramatically increases single-sided tablet output while maintaining the company’s hallmark ergonomy and fast change design. With die turret design, the X 5 offers an output capability that is 20 % higher than most single-sided tablet presses on the market without a significant increase in the machine footprint. Furthermore, the X 5 features an optional turret segment design. For example, the standard B turret with conventional dies has 43 punch stations whereas the segmented execution...

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High Speed Double Rotary Press – The XT 600 combines the latest KORSCH technology with a cost-effective and extremely efficient design, ensuring maximum output, the flexibility of an exchangeable turret, as well as bi-layer conversion functionality. The XT 600 is ideally suited for high-volume and large batch campaign production, and features an advanced control system and intuitive HMI. The XL 800 Double-Sided Tablet Press is the largest press of the XL-series and is designed for high-speed, high-volume, and fully automated production. The XL 800 enables the production of single, bi-layer tablets...

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Dry containment kit (DryCon®) permits a containment level of OEB 3/4 and includes: WipCon® containment execution permits a containment level of OEB 4/5 and is designed based on two main technical requirements in addition to the DryCon® features: Pressure monitoring in the compression zone Reinforced compression zone inner casing Pneumatic window lock, controlled via the HMI Split discharge chute design Tri-clamp connections on discharge chute channels Tri-clamp connection on machine feed pipes Additional features allow contained intervention in compression zone during operation: Glove ports Rapid...

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Heavy-duty Double Sided Rotary Press – The robust XT 600 HD for large formats and high compression forces, permits the production of single-layer or bi-layer tablets. With versatile turret configurations for up to 35 mm punch shafts, the machine offers an automated tablet weight control system and therefore meets all requirements of a modern rotary press. The tablet press is best suited for the production of salt tablets, catalysts, dish washer tabs, fertilizers, as well as industrial and homecare cleansers. KORSCH TRP presses are built to operate in the most demanding production environments...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.