TECHNICAL PRODUCT LINE For Consumer & Technical Products

Innovations Made in Berlin Since 1919 Specialization is the key. Since 1919, KORSCH has focused on our core competency of tablet compression technology. This focus and resulting experience base is the foundation for the broadest and most innovative product line for tablet compression equipment. For more than 40 years, KORSCH has developed new technology for the technical markets, including large formats, multi-layer, ringed pellets, and special shapes – all designed to operate in harsh, 24/7 environments. KORSCH Technical Presses are used successfully all over the world and are supported by a...

Large Formats Toxic Materials Core Rod / Ringed Formats Special Shapes

KORSCH Technical Line – Superior Performance Technical rotary presses must be workhorses – in the most demanding environments, they must be productive, efficient and extremely reliable. They are frequently used to process aggressive or abrasive materials, and very large formats. The products they are used to manufacture include salt and detergent tabs, ceramic rings for catalysts, effervescent tablets, fertilizer tablets, or alkaline battery pellets, as well as some specialty consumer products. The technical line permits each machine to be configured to meet specific customer needs. DETERGENT...

for Every Application CONFECTIONARY / FOOD Sweetener Chewing Gum Candies Bouillon Cubes Coffee Tabs CHEMICAL INDUSTRY Salt-Tablets Catalysts Batterie Pellets (AA, AAA, C, D) Battery Button Cells Ceramic Oxide Components Magnets Fertilizer Tablets Sintered Metal Components Airbag Tablets Blanks for Electronic Industry

A Special Solution for each Application Large formats up to 64 mm diameter oller guided press tools facilitate deep fill and insertion depth capability and high ejection forces R Mushroom head guided tools for standard applications ffective handling of press material with gravity feeder and power feeder options E otary star valve for product flow regulation R ptimal feeding with bypass in material feed tube O ow tamping force measurement and control capability for multi-layer formats L n-demand layer sampling at production speeds O bsolute separation of layers – closed feeder design A ust extraction...

The Technical Line The Benefits at a Glance XT 600 A Special Solution for Each Application ll Requirements of Technical Products Addressed A ntuitive Controls with Smart-Touch HMI I

Robust Design Press Tools KORSCH Technical Presses are built to operate in the most demanding production environments, with maximum efficiency and uptime. The robust design and meticulous selection of materials and surface treatments, ensure extended run durations in any 24/7 production setting. Roller guided or standard mushroom head press tools are available depending on machine model. Punch holders with rollers offer guidance on both sides and shafts with patented heavy duty profile heads permiting extremely high loads and eliminating wear on press tools and compression rollers. Heavy Tonnage...

High Output Capability Large Formats, Deep Filling KORSCH Technical Presses are built to run a top speed, with precision cam tracks, long filling lengths, and robust pre, main, and ejection stations. KORSCH is expert in the discharge handling and can deliver tablets to any downstream equipment line. Technical applications require often very large tablet sizes in diameter as well as in thickness that cannot be produced with standard tablet presses. The KORSCH Technical Line offers up to 64 mm tablet diameter and up to 60 mm filling depth depending on the model. Machines are customized to the product....

Intuitive Controls with Smart-Touch HMI KORSCH Technical Presses are offered with both a Siemens PLC and Allen-Bradley PLC platform. A common, user friendly HMI presents an intuitive and graphical view of key process parameters. With login security, a product recipe capability, automatic weight control with tablet rejection, and a range of electronic audit trails to track alarms, events, and rejects, the KORSCH control system offers a simple yet powerful interface. KORSCH offers seamless integration to upstream and downstream equipment, and the ability to pass process parameters to a central...

Network and SCADA Integration The control system may be fully integrated to a central client network or SCADA system to permit real-time monitoring and acquisition of critical process parameters, centralized login, centralized product recipe management, and centralized batch data storage using a standard OPC server. Transfer of process parameters via OPC server Central login, recipe, and batch data administration Remote monitoring from a central control room Press Force Control System An advanced system to permit automatic weight regulation, the KORSCH press force control system uses an advanced...

Triple Sided Technical Rotary Press for Large Formats and Deep Filling Depths The KORSCH flagship for technical applications, the TRP 1200 offers a rugged, flexible, and advanced design that supports single-layer, bi-layer, tri-layer, and ringed formats. A patented turret segment changeover permits a full tool replacement in less than 2 hours, which offers an unprecedented level of efficiency and uptime. Heavy tonnage compression columns, and a unique carrier plate design isolate vibration to ensure the lowest operating noise levels. The long feeder lengths and deep fill depth permit large formats...

Robust compression column design Large windows for superior accessibility and visibility Roller-guided press tools Dust extraction system permits extremely long run times before any maintenance or cleaning is required Intuitive Controls with Smart-Touch HMI Quick-disconnect components Segmented turret (6 segments) for fast change Patented carrier plate design permits extreme reduction in operating noise level and vibration L owered machine base for ergonomic die table height even L arge access panels in the base of the machine for maximum serviceability