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XP 1 - The Single Punch Tablet Press

XP 1 - The Single Punch Tablet Press
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XP 1 - The Single Punch Tablet Press

Product catalog summary
Introduction
The document provides a detailed overview of the KORSCH XP 1 Single Punch Tablet Press, highlighting its reliability and specialization in tablet compression technology since 1919. KORSCH's focus on this core competency has led to a broad and innovative product line.

Key Features
  • Easy Setup and Operation: The XP 1 allows for easy setup during operation, fast changeover, and uses standard EURO and TSM press tools. It is fully GMP compliant with a 50 kN compression force capability and fully automatic operation.
  • Design and Flexibility: The XP 1 offers a robust and ergonomic design with optimal accessibility. It supports a wide range of tablet formats and allows precise adjustments for dosing height and punch insertion depth. The machine is available in both table-top and portable versions.
  • Containment Solutions: The XP 1 WipCon® ensures operator safety with a contained R&D press design, eliminating the need for personal protection apparatus. It features a fully integrated air handling system with negative pressure control.

Data Acquisition and Analysis
  • The XP 1 is equipped with comprehensive data acquisition and analysis capabilities through the PharmaResearch® software, which supports process optimization and PAT requirements.
  • Instrumentation includes measurement of upper/lower compression force, ejection force, and punch displacement.

Technical Specifications
  • Compression Force: 50 kN
  • Tablet Diameter: Up to 25 mm
  • Press Speed: 10–60 strokes/min
  • Tablet Output: Up to 3,600 tablets/hour
  • Machine Dimensions: Various configurations available
  • Power Supply: 230 V / 50 Hz / 60 Hz

Compliance and Certification
  • The XP 1 complies with GMP standards, GAMP 5, and 21 CFR Part 11, ensuring quality management and secure data handling.
  • It holds a CE certificate and meets EMC regulations.

Conclusion
The KORSCH XP 1 is a versatile and reliable tablet press suitable for various stages of tablet production, from research and development to full-scale production, offering advanced features for data analysis and operator safety.
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Catalog excerpts

XP 1 - The Single Punch Tablet Press-1

XP 1 The Single Punch Tablet Press

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Innovations Made in Berlin Since 1919 Focus Drives Perfection Specialization is the key. Since 1919, KORSCH has focused on its core competency of tablet compression technology. This focus and resulting experience base is the foundation for the broadest and most innovative product line for tablet compression technology. KORSCH offers an optimal solution for virtually every tablet compression application – through initial feasibility, research, scale-up, clinical production, and full scale 24/7 production. KORSCH presses are used successfully all over the world and are supported by a global network...

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KORSCH Quality The XP 1 design permits the highest level of GMP, and the ability to conduct product development with minimum material quantities, using standard EURO and TSM press tooling. All press adjustments can be made during machine operation. The XP 1 offers robust and ergonomic design with optimal accessibility. The complete separation of the product area from the mechanical area guarantees a GMP compliant work environment. A full instrumentation package allows precision measurement of press force and punch displacement. In combination with the KORSCH PharmaResearch®, the XP 1 offers a...

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Ultimate Flexibility The KORSCH XP 1 offers high flexibility for product development and material characterization. Innovative tool adaptors permit the use of EURO and TSM B/D tooling. The XP 1 can work with a wide range of tablet formats, including microtablets to a maximum tablet diameter of 25 mm. The precise adjustments for dosing height and upper punch insertion depth permit tablet specifications to be established quickly and maintained during automatic operation. A simple touch screen control permits the adjustment of press speed and the real-time display of compression and ejection forces....

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Ultimate Flexibility Containment Solutions Comprehensive Data Acquisition and Analysis

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Containment Solutions The KORSCH XP 1 WipCon® addresses all aspects of operator safety in a contained R&D press and permits extreme flexibility for feasibility, development and material characterization. The WipCon® design eliminates the need for personnel protection apparatus (PPA). The use of a standard RTP permits granulation and finished tablets to be passed in and out of the machine in a fully contained manner. A fully integrated air handling system insures a negative pressure which is precisely controlled. The engineered placement of glove ports insures an ergonomic design which is fully...

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Full GMP Compliance According to GAMP 5 21 CFR Part 11 Conformity with password login, electronic audit trails and secure data storage format. ■ GMP-Risk analysis ■ Quality mangement ■ Computer system validation ■ Certification

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Comprehensive Data Acquisition and Analysis PharmaResearch® was developed specifically to permit data collection and analysis for press force and punch displacement data. The system can collect data locally, or write data to a SQL server on a central network, to permit centralized data storage and analysis. All compression forces for each punch station are collected and the average value from one revolution as well as the resulting relative standard deviation are calculated and displayed in real time. The XP 1 Functionality The basic module of the XP 1 includes safe login, error display, service...

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Data Analysis Free format graphic and statistical analysis to allow the export of many data formats Reports can be automatically generated in a variety of data formats with and without an electronic signature Charts can be dimensioned, comments added, formated and exported before being processed in the MS Office world Fingerprint recording during production. Overlay Technology allows safe and quick recognition of subsequent waveforms Correlation Analysis to establish a “Knowledge Database” that serves to easily compare the properties of known and unknown ingredients The database enables the user...

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KORSCH 24/7 Service Helpline: Phone: +49 (0)30 43576-300 E-Mail: [email protected] KORSCH America Inc. 18 Bristol Drive South Easton, MA 02375 USA Phone: +1 (508) 238-9080 Fax: +1 (508) 238-9487 E-Mail: [email protected] KORSCH AG – Berlin Breitenbachstraße 1 13509 Berlin Germany Phone: +49 (0)30 43576-0 Fax: +49 (0)30 43576-350 E-Mail: [email protected]

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XP 1 The Single Punch Tablet Press

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Technical Data KORSCH XP 1 / XP 1 WipCon® XP 1 TSM/EU: B-/D-Tool TSM/EU: B-/D-Tool Compression Force 600 x 780 x 1,024 (Bench Top Model) 600 x 600 x ca. 1,680 (with Pedestal) Electrical Load Motor Ouput Noise Level Press Speed Tablet Output max. Upper Punch Insertion Depth Machine Dimensions Power Supply Technichal modifications reserved. The KORSCH XP 1 / XP 1 WipCon® is in accordance with the valid safety and accident prevention regulations and with the regulations of the workmen´s compensation board of chemistry. The KORSCH XP 1 / XP 1 WipCon® has the CE certificate and has been tested according...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.