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Thermally Conductive Tapes for Temperature Sensitive Components

Thermally Conductive Tapes for Temperature Sensitive Components

Thermally Conductive Tapes for Temperature Sensitive Components

Product catalog summary
Introduction
Lohmann is addressing the challenges in the electric vehicle (EV) market by providing innovative adhesive solutions. Despite the hurdles in establishing a competitive European battery industry, the global EV market is expanding, with significant growth in new EV registrations in Europe.

Market Overview
The EV market is projected to grow steadily, driven by government regulations and increasing consumer demand. However, challenges such as range anxiety, charging infrastructure, and battery safety need to be addressed to accelerate adoption.

Thermal Management in Batteries
Effective thermal management is crucial for battery performance and longevity. Battery packs generate significant heat during rapid charging and discharging, necessitating materials and designs that facilitate stable heat transfer to maintain optimal battery temperatures.

Lohmann's DuploCOLL TC Series
Lohmann has developed the DuploCOLL TC series, a line of thermally conductive tapes designed to enhance thermal management. These tapes are solvent- and silicone-free, meeting requirements for thickness, fire stability, and electrical insulation. They offer excellent adhesion to various surfaces, reducing thermal resistance and improving heat flow.

Technical Specifications
The DuploCOLL 74615 TC tape, with a thickness of 1.5mm and thermal conductivity of 2 W/mK, demonstrates low thermal resistance, ensuring efficient heat transfer. The thermal conductivity remains constant across different thicknesses, and the tape maintains performance after aging.

Customization and Customer Support
Lohmann offers customization of their adhesive systems to meet specific customer needs, supporting them from initial design to production. The company emphasizes its commitment to being a preferred partner in the EV industry.

Contact Information
For further inquiries, Lohmann encourages contact with their specialist team to explore the benefits of the DuploCOLL TC series.
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Catalog excerpts

Thermally Conductive Tapes for Temperature Sensitive Components-1

Functional Adhesive Tapes How Lohmann is Providing Solutions for the Future of Electric Mobility Despite the challenges faced in establishing a competitive European battery industry, the global EV market is constantly growing. As a proportion of new car registrations, sales of EVs increased from 28% in Q12023 to 41% in Q3-2024. In Europe new EV registrations increased to 56% in Q3-2024 in the top five countries. (Source: Strategy & PWC, Electric Vehicle Sales Review Q3-2024). Positively, and in part driven by government regulation, the market for electric vehicles is forecast to damage – between 15°C to 35°C – the materials and battery pack design has to be selected to enable a stable heat transfer from the cooling system to the battery cells and vice versa. Efficient heat transfer is not only essential for the longevity of battery cells, but also for the other temperaturesensitive components that have to be protected against heat and cold. steadily grow and, according to S&P Global Mobility, by the end of 2025 to account for 20.4% of the total market. However, to increase the speed of EV adoption there remain challenges to overcome such as: range anxiety, improved and reliable charging network, the speed of charging and the safety concerns with regards to battery thermal events. To improve battery performance and speed-of-charging, excellent thermal management is key. Battery packs generate the most heat during rapid charging and highpower discharge events. To keep battery cells within an optimal temperature range, where they take the least Our Battery Team at Lohmann (f. l. t. r.: Phil Lötz, Nicole Ehrmann, Siddhant Srivastava) Distance from heat source [cm] Heat sink

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Thermally Conductive Tapes for Temperature Sensitive Components-2

Improving thermal management is a key reason Lohmann developed their new product line – the DuploCOLL TC series. These thermally conductive tapes have been developed on the basis of solventand silicone-free adhesives which meet the latest requirements for thickness (250μm – 2mm), fire stability (UL94-V0) and high electrical insulation. In addition to these „functional“ properties, the pressure sensitive adhesive tapes have exceptionally good wet-out on to different surface structures, thus reducing the thermal resistance between the temperature source, the tape and the temperature sink. This...

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Thermally Conductive Tapes for Temperature Sensitive Components-3

The adhesive system - which Lohmann both developed and manufactures in Europe – can be customised in-house to provide customers with their required design, dimension and format, offering where required greater scope for further processing. Lohmann GmbH & Co. KG Irlicher Straße 55 56567 Neuwied / Germany Phone: +49 2631 34-0 [email protected] www.lohmann-tapes.com Lohmann are committed to being the customer’s partner of choice, from the first component idea through to serial production. If you have questions or require further information then please do not hesitate to contact us....

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